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Pinpoint Test Ac: The Trailer Battery Charging Is Inoperative

WARNING: This page is about a different car, the 2006 Ford F550 Super Duty, 2006 Ford F450 Super Duty, and 2006 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. AC1 CHECK VOLTAGE FOR THE BATTERY CHARGE AT THE TRAILER TOW CONNECTOR 
    • Key in OFF position.
    • Disconnect: Trailer Tow C4099 (7-Pin).
    • Key in ON position.
    • Measure the voltage between the trailer tow C4099-5, circuit 49 (OG) and ground.
      Fig 1: Checking Voltage For Battery Charge At Trailer Tow Connector
      G04645614Courtesy of FORD MOTOR CO.
    • Is the voltage greater than 10 volts? 

    Yes  : The vehicle is operating correctly. SEND the trailer to an authorized camper/trailer repair facility.

    No  : GO to AC2.

  2. AC2 CHECK THE TRAILER TOW BATTERY CHARGE RELAY 
    • Key in OFF position.
    • Disconnect: Trailer Tow Battery Charge Relay C2110.
    • Carry out the trailer tow battery charge relay component test.
    • Is the trailer tow battery charge relay OK? 

    Yes  : GO to AC3.

    No  : INSTALL a new trailer tow battery charge relay. TEST the system for normal operation.

  3. AC3 CHECK FOR VOLTAGE TO THE TRAILER TOW BATTERY CHARGE RELAY 
    • Key in OFF position.
    • Disconnect: Trailer Tow Battery Charge Relay C2110.
    • Key in ON position.
    • Measure the voltage between the trailer tow battery charge relay C2110-86, circuit 295 (LB/PK), harness side and ground.
      Fig 2: Checking Voltage To Trailer Tow Battery Charge Relay
      G04645615Courtesy of FORD MOTOR CO.
    • Is the voltage greater than 10 volts? 

    Yes  : GO to  AC5.

    No  : VERIFY the CJB fuse 27 (15A) is OK. If OK, GO to AC4.

  4. AC4 CHECK CIRCUIT 295 (LB/BK) FOR AN OPEN 
    • Key in OFF position.
    • Disconnect: CJB C270a.
    • Measure the resistance between the CJB C270a-12, circuit 295 (LB/PK), harness side and the CJB C270a-21, circuit 295 (LB/PK), harness side.
      Fig 3: Checking Circuit 295 (LB/BK) For Open
      G04645616Courtesy of FORD MOTOR CO.
    • Is the resistance less than 5 ohms? 

    Yes  : INSTALL a new CJB. TEST the system for normal operation.

    No  : REPAIR the circuit. TEST the system for normal operation.

  5. AC5 CHECK THE GROUND TO THE TRAILER TOW BATTERY CHARGE RELAY 
    • Key in OFF position.
    • Measure the resistance between the trailer tow battery charge relay C2110-85, circuit 57 (BK), harness side and ground.
      Fig 4: Checking Ground To Trailer Tow Battery Charge Relay
      G04645617Courtesy of FORD MOTOR CO.
    • Is the resistance less than 5 ohms? 

    Yes  : GO to  AC7.

    No  : GO to AC6.

  6. AC6 CHECK CIRCUIT 57 (BK) FOR AN OPEN 
    • Disconnect: CJB C270a.
    • Measure the resistance between the CJB C270a-11, circuit 57 (BK), harness side and ground.
      Fig 5: Checking Circuit 57 (BK) For Open
      G04645618Courtesy of FORD MOTOR CO.
    • Is the resistance less than 5 ohms? 

    Yes  : INSTALL a new CJB. TEST the system for normal operation.

    No  : REPAIR the circuit. TEST the system for normal operation.

  7. AC7 CHECK THE CJB 
    • Measure the voltage between the trailer tow battery charge relay C2110-30, harness side and ground.
      Fig 6: Checking CJB
      G04645619Courtesy of FORD MOTOR CO.
    • Is the voltage greater than 10 volts? 

    Yes  : GO to AC8.

    No  : VERIFY the CJB fuse 107 (20A) is OK. If OK, INSTALL a new CJB. TEST the system for normal operation.

  8. AC8 CHECK CIRCUIT 49 (OG) FOR AN OPEN 
    • Disconnect: CJB C270g.
    • Measure the resistance between the trailer tow C4099-5, circuit 49 (OG), harness side and the CJB C270g-6, circuit 49 (OG), harness side.
      Fig 7: Checking Circuit 49 (OG) For Open
      G04645620Courtesy of FORD MOTOR CO.
    • Is the resistance less than 5 ohms? 

    Yes  : INSTALL a new CJB. TEST the system for normal operation.

    No  : REPAIR the circuit. TEST the system for normal operation.