Removal and Installation

WARNING: This page is about a different car, the 2006 Ford Pickup, 2006 Ford F550 Super Duty, 2006 Ford F450 Super Duty, and 2006 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.

CAUTION: Electronic modules are sensitive to static electrical charges. If exposed to these charges, damage may result.

CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.

CAUTION: Only Ford-authorized inlet hydraulic brake tubes should be used. These tubes are of specific design and only Ford-authorized parts should be used when installing new inlet brake tubes.

CAUTION: When replacing either the HCU or the anti-lock brake system (ABS) module individually, make sure that the number of coils (metal cans) in the ABS module equals the number of valves in the HCU. This is an additional method of verifying that the correct replacement part number has been selected.

Disconnect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
Push the lock forward and release the ABS electrical connector.
NOTE: Plug each open port to prevent brake fluid from spilling.
Disconnect the hydraulic brake line fittings.
- To install M10 fittings, tighten to 17 Nm (13 lb-ft).
- To install M12 fittings, tighten to 25 Nm (18 lb-ft).
Remove the 3 bolts and the HCU and bracket assembly.
- To install, tighten to 20 Nm (15 lb-ft).
Remove the 2 HCU bolts from the bracket and remove the HCU.
- To install, tighten to 11 Nm (8 lb-ft).
To install, reverse the removal procedure.
- Bleed the brake system. For additional information, refer to BRAKE SYSTEM-GENERAL INFORMATION .