Removal and Installation

WARNING: This page is about a different car, the 2006 Ford Pickup, 2006 Ford F550 Super Duty, 2006 Ford F450 Super Duty, and 2006 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Remove the turbocharger intake tube. For additional information, refer to FUEL CHARGING & CONTROLS - TURBOCHARGER .
Remove the fuel injector control module (FICM). For additional information, refer to ELECTRONIC ENGINE CONTROLS - DIESEL ENGINE .
Remove the retaining nuts and the rear FICM bracket.
- To install, tighten to 8 Nm (71 lb-in).
  
  Fig 1: Locating Rear FICM Bracket And Nuts
  Courtesy of FORD MOTOR CO.
Remove the retaining nuts from the heat shield bracket.
- Position the ground wire aside.
  
  Fig 2: Locating Harness Retainer Nut And Ground Wire Nut
  Courtesy of FORD MOTOR CO.
Disconnect the wiring retainer from the back of the heat shield bracket.

Fig 3: Locating Wiring Retainer
Courtesy of FORD MOTOR CO.
Remove the bolts and the heat shield bracket.

Fig 4: Locating Heat Shield Bracket Bolts
Courtesy of FORD MOTOR CO.
Remove the intake manifold stud.
- To install, tighten to 11 Nm (8 lb-ft).
  
  Fig 5: Locating Intake Manifold Stud
  Courtesy of FORD MOTOR CO.
Position back the injection pressure regulator (IPR) valve electrical connector heat insulating wrap.

Fig 6: Locating Injection Pressure Regulator (IPR) Valve Electrical Connector Heat Insulating Wrap
Courtesy of FORD MOTOR CO.
Disconnect the IPR valve electrical connector.

Fig 7: Locating IPR Valve Electrical Connector
Courtesy of FORD MOTOR CO.
If equipped, disconnect the snap and remove the heat insulating wrap.

Fig 8: Locating Heat Insulating Wrap
Courtesy of FORD MOTOR CO.
Using the special tool, remove the IPR valve.
- To install, tighten to 50 Nm (37 lb-ft).
  
  Fig 9: Identifying Special Tool
  Courtesy of FORD MOTOR CO.

NOTE: It is necessary to reinstall the heat insulating wrap on the IPR valve.

To install, reverse the removal procedure.
- Apply clean engine oil to the IPR valve prior to installing.