Extension Housing: Disassembly

WARNING: This page is about a different car, the 2006 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: To aid installation, index-mark the bolt hole position on the reverse idler shaft.

Fig 1: Locating Bolt And Seal

Courtesy of FORD MOTOR CO.

Remove the bolt and seal. Discard the seal.
Remove the reverse idler shaft support.

Fig 2: Locating Reverse Idler Shaft Support
Courtesy of FORD MOTOR CO.
Remove the reverse idler gear.

Fig 3: Locating Reverse Idler Gear
Courtesy of FORD MOTOR CO.
Remove the reverse idler gear bearing.

Fig 4: Locating Reverse Idler Gear Bearing
Courtesy of FORD MOTOR CO.
Remove the reverse idler shaft.

Fig 5: Locating Reverse Idler Shaft
Courtesy of FORD MOTOR CO.

NOTE: Inspect the countershaft front bearing for wear or damage before removing.

Fig 6: Locating Countershaft Front Bearing

Courtesy of FORD MOTOR CO.

Using the special tools, remove and discard the countershaft front bearing.

NOTE: Inspect the bearing for wear or damage before removing.

Fig 7: Locating Shift Rail Bearing

Courtesy of FORD MOTOR CO.

Using the special tools, remove and discard the shift rail bearing.
Remove the reverse lamp switch and seal. Discard the seal.

Fig 8: Removing Reverse Lamp Switch And Seal
Courtesy of FORD MOTOR CO.
Remove and discard the output oil seal.

Fig 9: Locating Output Oil Seal
Courtesy of FORD MOTOR CO.
Inspect the magnet. Make sure it is securely attached in the extension housing.

Fig 10: Locating Magnet
Courtesy of FORD MOTOR CO.