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Disassembly And Assembly Of Subassemblies: Case: Assembly

WARNING: This page is about a different car, the 2006 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using the special tools, install a new shift rail bearing.
    Fig 1: Installing Shift Rail Bearing
    G04650578Courtesy of FORD MOTOR CO.
  2. NOTE: Fill the oil pump housing with a suitable engine assembly white grease.
  3. Install the oil pump assembly.
    1. Install the rotor into the pump housing
    2. Install the oil pump body.
    3. Install the oil pump snap ring.
      Fig 2: Identifying Oil Pump Assembly
      G04650579Courtesy of FORD MOTOR CO.
  4. Using the special tools, install the input shaft bearing cup.
    • Do not install the oil trough, input shaft shim or the input shaft oil dam bearing ring at this time. The bearing preload adjustment procedure will determine the thickness of the shim to be installed.
      Fig 3: Installing Input Shaft Bearing Cup
      G04650580Courtesy of FORD MOTOR CO.
  5. Using the special tools, install the countershaft bearing cup.
    • Do not install the shim at this time. The bearing preload adjustment procedure will determine the thickness of the shim to be installed.
      Fig 4: Installing Countershaft Bearing Cup
      G04650581Courtesy of FORD MOTOR CO.
  6. The case assembly will be completed during the assembly procedure. For additional information, refer to TRANSMISSION  in the Assembly portion of this section.