Crankshaft Pulley: Installation

WARNING: This page is about a different car, the 2006 Ford Pickup and 2006 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: If not secured within 4 minutes, the sealant must be removed and the sealing area cleaned with metal surface prep and silicone gasket remover. Follow the directions on the packaging. Allow to dry until there is no sign of wetness, or 4 minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage.

Fig 1: Applying Silicone Gasket And Sealant To Woodruff Key Slot On Crankshaft Pulley

Courtesy of FORD MOTOR CO.

Apply silicone gasket and sealant to the Woodruff key slot in the crankshaft pulley.

NOTE: Lubricate the crankshaft front seal inner lip with clean engine oil prior to installing the crankshaft pulley.

Fig 2: Installing Crankshaft Pulley Using Special Tool

Courtesy of FORD MOTOR CO.

Using the special tool, install the crankshaft pulley.
Using a new crankshaft pulley bolt, install the bolt and washer and tighten the bolt in 4 stages.
- Stage 1: Tighten to 90 Nm (66 lb-ft).
- Stage 2: Loosen 360 degrees.
- Stage 3: Tighten to 50 Nm (37 lb-ft).
- Stage 4: Tighten an additional 90 degrees.
  
  Fig 3: Locating Crankshaft Pulley Bolt
  Courtesy of FORD MOTOR CO.
Rotate the tensioner clockwise and install the accessory drive belt.

Fig 4: Rotating Accessory Drive Belt Tensioner Clockwise
Courtesy of FORD MOTOR CO.
Install the engine cooling fan shroud. For additional information, refer to ENGINE COOLING .