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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1555 (Engine Cooling System - F250-F550 Super Duty) >> Removal And Installation >> Thermostat - 6.0L Diesel >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2006 Ford Pickup, 2006 Ford F550 Super Duty, 2006 Ford F450 Super Duty, and 2006 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drain the engine cooling system. For additional information, refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING .
  2. Remove the air cleaner assembly. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING .
  3. Loosen the clamps and remove the charge air cooler duct.
    • To install, tighten to 12 Nm (9 lb-ft).
      Fig 1: Locating Air Cooler Duct Clamps
      G03919542Courtesy of FORD MOTOR CO.
  4. Disconnect and position the upper radiator hose aside.
  5. Remove the 2 stud bolts and thermostat assembly.
    • Remove and discard the O-ring seal.
    • To install, tighten to 27 Nm (20 lb-ft).
  6. To install, reverse the removal procedure.
    • Install a new O-ring seal on the thermostat assembly.