Transfer Case - Mechanical Shift: Notes
WARNING: This page is about a different car, the 2006 Ford Pickup, 2006 Ford F550 Super Duty, 2006 Ford F450 Super Duty, and 2006 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOL(S)
| Adapter for 303-224 (Handle) 205-153 (T80T-4000-W) |
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| Holding Fixture, Drive Pinion Flange 205-126 (T78P-4851-A) |
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| Holding Fixture, Transmission 307-003 (T57L-500-B) |
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| Installer, Drive Pinion Bearing Cup 205-138 (T80T-4000-D) |
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| Installer, Drive Pinion Bearing Cup 205-140 (T80T-4000-F) |
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| Installer, Input Shaft Bearing 308-412 |
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| Installer, Input Shaft Oil Seal 308-408 |
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| Installer, Output Shaft Front Bearing 308-410 |
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| Installer, Output Shaft Oil Seal 308-403 |
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| Installer, Output Shaft Oil Slinger 308-399 (Part of Kit 308-S398) |
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| Installer, Output Shaft Oil Slinger 308-400 (Part of Kit 308-S398) |
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| Installer, Output Shaft Rear Bearing 308-401 |
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| Installer, Output Shaft Rear Bearing 308-411 |
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| Installer, Rear Axle Oil Seal 205-155 (T80T-4000-Y) |
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| Installer, Transfer Case Needle Bearing 308-402 |
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| Remover, Front Pump Bushing 307-016 (T66L-7003-C2) |
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| Remover, Torque Converter Oil Seal 307-309 (T94P-77001-BH) |
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| Sleeve, Input Shaft Snap Ring 308-406 |
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| Sleeve, Output Shaft Front Snap Ring 308-405 |
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| Sleeve, Output Shaft Rear Snap Ring 308-404 |
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| 2- or 3-Jaw Puller 205-D027 (D80L-1013-A) |
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| Slide Hammer 100-001 (T50T-100-A) |
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| Socket, Sector Shaft Nut 308-407 |
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| Spreader, Transfer Case Housing 308-396 |
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| Universal Puller Set 303-DS005 (D80L-100-A) |
MATERIAL SPECIFICATIONS
| Item | Specification |
|---|---|
| Motorcraft Metal Surface Cleaner ZC-21 | WSE-M5B392-A |
| Silicone Gasket and Sealant TA-30 | WSE-M4G323-A4 |
| Multi-Purpose Grease XG-4 and/or XL-5 | ESB-M1C93-B |
| Thread Sealant with PTFE TA-24 | WSK-M2G350-A2 |
Mechanical Shift Transfer Case