Driveshaft Universal Joint - Rear Slip Yoke: Disassembly

WARNING: This page is about a different car, the 2006 Ford Pickup, 2006 Ford F550 Super Duty, 2006 Ford F450 Super Duty, and 2006 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Initial disassembly

CAUTION: Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation.

Place the shaft on a suitable workbench. Do not damage the tube.

NOTE: If components are not marked and installed incorrectly, driveline imbalance can occur.

Fig 1: Locating Index-Mark Shaft Components

Courtesy of FORD MOTOR CO.

Index-mark the shaft components.
Remove and discard all four snap rings.

Fig 2: Locating Snap Rings
Courtesy of FORD MOTOR CO.
Clamp the special tool in a vise.

Fig 3: Clamping Special Tool In Vise
Courtesy of FORD MOTOR CO.

Bearing cup removal

NOTE: If necessary, use a pair of pliers to remove a bearing cup that fails to press out all the way.

Remove the bearing cups and the slip-yoke.
1. Position the slip-yoke in the special tool.
2. Press out a bearing cup.
3. Rotate the driveshaft slip-yoke 180 degrees.
4. Press on the spider to remove the remaining bearing cup.
5. Remove the slip-yoke.
  
  Fig 4: Removing Slip-Yoke
  Courtesy of FORD MOTOR CO.

Final disassembly

Repeat Bearing cup removal in this procedure to remove the remaining bearing cups and the spider from the shaft.

Fig 5: Identifying Remaining Bearing Cups And Spider From Shaft
Courtesy of FORD MOTOR CO.
Clean the yoke area at the end of the shaft.