Drive Pinion Flange and Drive Pinion Seal: Removal

WARNING: This page is about a different car, the 2006 Ford Pickup and 2006 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
Index-mark the driveshaft flange to the rear axle pinion flange.

Fig 1: Locating Index-Mark On Driveshaft Flange & Pinion Flange
Courtesy of FORD MOTOR CO.
Remove and discard the 4 driveshaft flange-to-rear axle pinion flange bolts.

Fig 2: Identifying Driveshaft Flange and Rear Axle Pinion Flange Bolts And Alignment Marks
Courtesy of FORD MOTOR CO.

CAUTION: The driveshaft flange fits tightly on the rear axle flange pilot. Using a suitable tool, pry only in the area shown to disconnect the driveshaft flange.

CAUTION: It may be necessary to tap the driveshaft flange with a soft-faced hammer if a pry area is not available on the driveshaft flange.

CAUTION: Do not allow the driveshaft to hang unsupported.

Fig 3: Disconnecting Driveshaft Flange Yoke From Pinion Flange

Courtesy of FORD MOTOR CO.

Using a suitable tool as shown, disconnect the driveshaft flange from the rear axle pinion flange and support the driveshaft.

NOTE: Index-mark the flange to the pinion shaft.

Fig 4: Holding Pinion Flange With Special Tool

Courtesy of FORD MOTOR CO.

Using the special tool to prevent the flange or yoke from turning, remove and discard the pinion nut and washer.
Using the special tool, remove the flange or yoke.

Fig 5: Removing Pinion Flange Using Special Tool
Courtesy of FORD MOTOR CO.
Using the special tools, remove the pinion seal.

Fig 6: Removing Pinion Seal Using Special Tools
Courtesy of FORD MOTOR CO.
Clean the rear axle pinion seal seat.