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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1492 (Power Brake Actuation -- Brake Booster) >> Removal And Installation >> Brake Booster >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2006 Mercury Mariner and 2006 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the battery. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  2. Remove and discard the 2 master cylinder nuts.
    NOTE: It is not necessary to disconnect the brake tube fittings.
  3. Carefully position the brake master cylinder assembly forward.
  4. Disconnect the vacuum hose/check valve assembly from the brake booster.
  5. Remove the brake pedal position (BPP) switch. For additional information, refer to EXTERIOR LIGHTING .
  6. If equipped, remove the speed control deactivator switch. For additional information, refer to SPEED CONTROL .
  7. Remove the brake booster pushrod pin redundant clip.
  8. Remove the brake booster pushrod self-locking pin.
  9. Remove the brake booster pushrod outer bushing
  10. Slide the brake booster pushrod off of the brake pedal pin and position the pushrod aside.
  11. Remove the 4 nuts and the brake booster.
  12. To install, reverse the removal procedure. Tighten 4 brake booster mounting nuts to 23 Nm (17 lb-ft). Install new master cylinder nuts and tighten to 30 Nm (22 lb-ft).
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