PINPOINT TEST N: DTCs C1322, C1323, C1324 AND C1325 - BRAKE HYDRAULIC MASTER CYLINDER PISTON TRAVEL SENSOR CIRCUIT FAULT/FAILURE
WARNING: This page is about a different car, the 2006 Mercury Mariner and 2006 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
Use the Flex Probe Kit for all test connections to prevent damage to the wiring terminals. Do not use standard multi-meter probes.
NOTE:
The brake pedal position sensor is integral to the master cylinder. The brake pedal position sensor is not available separately and must be installed as an assembly.
NOTE:
The ABS module is matched to the HCU. The ABS module and HCU must be installed as an assembly.
- N1 RETRIEVE THE ABS MODULE DTCs
- Key in OFF position.
- Connect the diagnostic tool.
- Key in ON position.
- Enter the following diagnostic mode on the diagnostic tool: Self Test ABS Module
- Retrieve and record any ABS module DTCs.
- Are DTCs C1322, C1323, C1324 and/or C1325 present?
- YES
: For DTCs C1322 and/or C1323
, go to N2.
For DTCs C1324 and/or C1325 , go to N7.
- NO
: For all other DTCs
, go to ANTI-LOCK BRAKE SYSTEM (ABS) MODULE DIAGNOSTIC TROUBLE CODE (DTC) INDEX .
If no DTCs are present , the system is operating correctly at this time. The concern may have been caused by a loose or corroded connector. CLEAR the DTCs. REPEAT the self-test.
- N2 CHECK CIRCUITS LCB26 (BU/BN), VCB27 (GY/YE) AND RCB26 (GN/WH) FOR AN OPEN
- Key in OFF position.
- Disconnect: ABS Module C1462
- Disconnect: Brake Pedal Position Sensor C1347
- Measure the resistance between:
- ABS module C1462-18, circuit LCB26 (BU/BN), harness side and brake pedal position sensor C1347-3, circuit LCB26 (BU/BN), harness side.
- ABS module C1462-19, circuit VCB27 (GY/YE), harness side and brake pedal position sensor C1347-2, circuit VCB27 (GY/YE), harness side.
- ABS module C1462-20, circuit RCB26 (GN/WH), harness side and brake pedal position sensor C1347-1, circuit RCB26 (GN/WH), harness side.
- Are the resistances less than 5 ohms?
- YES : Go to N3.
- NO : REPAIR the affected circuit(s). CLEAR the DTC. REPEAT the self-test.
- N3 CHECK CIRCUITS LCB26 (BU/BN), VCB27 (GY/YE) AND RCB26 (GN/WH) FOR A SHORT TOGETHER
- Measure the resistance between:
- brake pedal position sensor C1347-1, circuit RCB26 (GN/WH), harness side and brake pedal position sensor C1347-2, circuit VCB27 (GY/YE), harness side.
- brake pedal position sensor C1347-1, circuit RCB26 (GN/WH), harness side and brake pedal position sensor C1347-3, circuit LCB26 (BU/BN), harness side.
- brake pedal position sensor C1347-2, circuit VCB27 (GY/YE), harness side and brake pedal position sensor C1347-3, circuit LCB26 (BU/BN), harness side.
- Are the resistances greater than 10,000 ohms?
- YES : Go to N4.
- NO : REPAIR the affected circuit(s). CLEAR the DTC. REPEAT the self-test.
- Measure the resistance between:
- N4 CHECK CIRCUITS LCB26 (BU/BN), VCB27 (GY/YE) AND RCB26 (GN/WH) FOR A SHORT TO VOLTAGE
- Key in ON position.
- Measure the voltage between ground and:
- brake pedal position sensor C1347-1, circuit RCB26 (GN/WH), harness side.
- brake pedal position sensor C1347-2, circuit VCB27 (GY/YE), harness side.
- brake pedal position sensor C1347-3, circuit LCB26 (BU/BN), harness side.
- Is any voltage present?
- YES : REPAIR the affected circuit(s). CLEAR the DTC. REPEAT the self-test.
- NO : Go to N5.
- N5 CHECK CIRCUITS LCB26 (BU/BN), VCB27 (GY/YE) AND RCB26 (GN/WH) FOR A SHORT TO GROUND
- Key in OFF position.
- Measure the resistance between ground and:
- brake pedal position sensor C1347-1, circuit RCB26 (GN/WH), harness side.
- brake pedal position sensor C1347-2, circuit VCB27 (GY/YE), harness side.
- brake pedal position sensor C1347-3, circuit LCB26 (BU/BN), harness side.
- Is the resistance greater than 10,000 ohms?
- YES : Go to N6.
- NO : REPAIR the affected circuit(s). CLEAR the DTC. REPEAT the self-test.
- N6 CHECK THE ABS MODULE OUTPUT ON CIRCUIT LCB26 (BU/BN)
- Key in OFF position.
- Connect: ABS Module C1462
- Key in ON position.
- Measure the voltage between brake pedal position sensor C1347-3, circuit LCB26 (BU/BN), harness side and ground.
- Is voltage approximately 5 volts?
- YES : INSTALL a new master cylinder. REFER to HYDRAULIC BRAKE SYSTEM ACTUATION article. CLEAR the DTCs. REPEAT the self-test.
- NO : Go to N12.
- N7 CHECK CIRCUITS LCA27 (BN/WH), VCA30 (YE/VT) AND RCA27 (WH) FOR AN OPEN
- Key in OFF position.
- Disconnect: ABS Module C1462
- Disconnect: Brake Pedal Position Sensor C1347
- Measure the resistance between:
- ABS module C1462-21, circuit RCA27 (WH), harness side and brake pedal position sensor C1347-4, circuit RCA27 (WH), harness side.
- ABS module C1462-22, circuit LCA27 (BN/WH), harness side and brake pedal position sensor C1347-6, circuit LCA27 (BN/WH), harness side.
- ABS module C1462-23, circuit VCA30 (YE/VT), harness side and brake pedal position sensor C1347-5, circuit VCA30 (YE/VT), harness side.
- Is the resistances less than 5 ohms?
- YES : Go to N8.
- NO : REPAIR the affected circuit(s). CLEAR the DTC. REPEAT the self-test.
- N8 CHECK CIRCUITS LCA27 (BN/WH), VCA30 (YE/VT) AND RCA27 (WH) FOR A SHORT TOGETHER
- Measure the resistance between:
- brake pedal position sensor C1347-4, circuit RCA27 (WH), harness side and brake pedal position sensor C1347-5, circuit VCA30 (YE/VT), harness side.
- brake pedal position sensor C1347-4, circuit RCA27 (WH), harness side and brake pedal position sensor C1347-6, circuit LCA27 (BN/WH), harness side.
- brake pedal position sensor C1347-5, circuit VCA30 (YE/VT), harness side and brake pedal position sensor C1347-6, circuit LCA27 (BN/WH), harness side.
- Are the resistances greater than 10,000 ohms?
- YES : Go to N9.
- NO : REPAIR the affected circuit(s). CLEAR the DTC. REPEAT the self-test.
- Measure the resistance between:
- N9 CHECK CIRCUITS LCA27 (BN/WH), VCA30 (YE/VT) AND RCA27 (WH) FOR A SHORT TO VOLTAGE
- Key in ON position.
- Measure the voltage between ground and:
- brake pedal position sensor C1347-4, circuit RCA27 (WH), harness side.
- brake pedal position sensor C1347-5, circuit VCA30 (YE/VT), harness side.
- brake pedal position sensor C1347-6, circuit LCA27 (BN/WH), harness side.
- Is any voltage present?
- YES : REPAIR the affected circuit(s). CLEAR the DTCs. REPEAT the self-test.
- NO : Go to N10.
- N10 CHECK CIRCUITS LCA27 (BN/WH), VCA30 (YE/VT) AND RCA27 (WH) FOR A SHORT TO GROUND
- Key in OFF position.
- Measure the resistance between ground and:
- brake pedal position sensor C1347-4, circuit RCA27 (WH), harness side.
- brake pedal position sensor C1347-5, circuit VCA30 (YE/VT), harness side.
- brake pedal position sensor C1347-6, circuit LCA27 (BN/WH), harness side.
- Is the resistance greater than 10,000 ohms?
- YES : Go to N11.
- NO : REPAIR the affected circuit(s). CLEAR the DTC. REPEAT the self-test.
- N11 CHECK THE ABS MODULE OUTPUT ON CIRCUIT LCA27 (BN/WH)
- Connect: ABS Module C1462
- Key in ON position.
- Measure the voltage between brake pedal position sensor C1347-6, circuit LCA27 (BN/WH), harness side and ground.
- Is voltage approximately 5 volts?
- YES : INSTALL a new master cylinder. REFER to HYDRAULIC BRAKE SYSTEM ACTUATION article. CLEAR the DTCs. REPEAT the self-test.
- NO : Go to N12.
- N12 CHECK FOR ABS MODULE OPERATION
- Disconnect: ABS Module C1462
- Check the ABS module electrical connector and the brake pedal position sensor electrical connector for:
- corrosion.
- pushed-out pins.
- spread terminals.
- Connect: ABS Module C1462
- Connect: Brake Pedal Position Sensor C1347
- Key in ON position.
- Operate the system and verify the concern is still present.
- Is the concern still present?
- YES : INSTALL a new HCU. REFER to HYDRAULIC CONTROL UNIT (HCU) . TEST the system for normal operation.
- NO : The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector. CLEAR the DTCs. REPEAT the self-test.