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Differential - 4WD: Disassembly

WARNING: This page is about a different car, the 2006 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Backlash specification: 0.02-0.08 mm (0.0008-0.0031 in).
    Fig 1: Measuring Backlash For Differential Side Gears Using Special Tool
    G04621059Courtesy of FORD MOTOR CO.
  1. Using the special tool, measure and record the backlash for the differential side gears. Install a new differential if beyond specification.
  2. Remove the 10 reduction gear bolts.
  3. Remove the reduction gear.
  4. Remove the 10 final drive gear bolts.
  5. Remove the final drive gear.
  6. Using the special tools, remove the differential side bearing.
    • Discard the differential side bearing.
      Fig 2: Removing Differential Side Bearing Using Special Tool
      G04621060Courtesy of FORD MOTOR CO.
  7. Remove the spacer.
  8. Remove the vehicle speed sensor (VSS) drive gear.
  9. Using the special tools, remove the differential side bearing.
    • Discard the differential side bearing.
      Fig 3: Removing Differential Side Bearing Using Special Tool
      G04621061Courtesy of FORD MOTOR CO.
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