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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1433 (Rear Drive Axle/Differential) >> In-Vehicle Repair >> Differential Housing Cover >> Installation

Differential Housing Cover: Installation

WARNING: This page is about a different car, the 2006 Mercury Mariner and 2006 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Make sure the machined surfaces on the rear axle housing and the differential housing cover are clean and free of oil before installing the new silicone sealant. the inside of the rear axle must be covered when cleaning the machined surface to prevent contamination.
  1. Clean the gasket mating surfaces of the differential housing and the differential housing cover.
  2. NOTE: The differential housing cover must be installed within 15 minutes of application of the silicone, or new sealant must be applied. if possible, allow one hour before filling with lubricant to make sure the silicone sealant has correctly cured.
    Fig 1: Applying Continuous Bead Of Clear Silicone Rubber
    G04617613Courtesy of FORD MOTOR CO.
  3. Apply a new continuous bead of clear silicone rubber as shown in the illustration.
  4. Install the differential housing cover and the 10 bolts.
    • Tighten to 23 nm (17 lb-ft).
  5. Fill the rear axle with 1.4 liters (2.95 pints) of rear axle lubricant, 3-5 mm (0.118-0.196 in) below the bottom of the filler hole and install the filler plug.
    • Tighten to 27 nm (20 lb-ft).