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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1379 (Exhaust System) >> Removal And Installation >> Muffler and Tailpipe >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2006 Mercury Grand Marquis and 2006 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Do not use oil-based or grease-based lubricants on the isolators. They may cause deterioration of the rubber.
CAUTION: Oil-based or grease-based lubricants on the isolators may cause the exhaust hanger isolators to separate from the exhaust hanger bracket during vehicle operation.
NOTE: The production muffler and tailpipe assembly is a one-piece design. The service muffler and tailpipe assembly is serviced with 2 pieces.
    NOTE: Single exhaust shown, dual similar.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. WARNING: The electrical power to the air suspension system must be turned off prior to hoisting, jacking or towing an air suspension vehicle. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.
  3. If equipped, turn the air suspension switch OFF.
  4. Remove the 2 nuts and the clamp.
    • To install, tighten to 48 Nm (35 lb-ft).
  5. Using a suitable exhaust cutter, separate the muffler from the tailpipe.
    Fig 1: Removing Muffler From Tailpipe
    G04584913Courtesy of FORD MOTOR CO.
  6. NOTE: Check the isolator for wear or damage. Install a new isolator as necessary.
    Fig 2: Disconnecting Tailpipe Insulator
    G04584914Courtesy of FORD MOTOR CO.
  7. Detach the isolator and remove the tailpipe.
  8. NOTE: Check the isolator for wear or damage. Install a new isolator as necessary.
    Fig 3: Removing Muffler
    G04584915Courtesy of FORD MOTOR CO.
  9. Detach the isolator and remove the muffler.
  10. NOTE: Install new exhaust fasteners. Do not tighten the fasteners until all components are assembled.
    NOTE: Alternately tighten the fasteners to specification, to draw flanges together evenly.
  11. To install, reverse the removal procedure.
    • To install, tighten to 33 Nm (24 lb-ft).
      Fig 4: Locating Exhaust Fasteners Clamp
      G04584916Courtesy of FORD MOTOR CO.
      Fig 5: Identifying Flange Dimension For Installing Clamp
      G04584917Courtesy of FORD MOTOR CO.