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Torque Converter Clutch Operation Concerns: No Apply

WARNING: This page is about a different car, the 2006 Mercury Grand Marquis and 2006 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
TORQUE CONVERTER CLUTCH OPERATION CONCERNS - NO APPLY

Possible Component Reference/Action
240 - ELECTRICAL ROUTINE 
Powertrain Control System   
  • Electrical inputs/outputs, vehicle wiring harnesses, PCM, torque converter clutch (TCC) solenoid, TFT sensor, OSS
340 - HYDRAULIC/MECHANICAL ROUTINE 
Shift Linkage   
  • Damaged or incorrectly adjusted
  • Inspect and repair as required. Verify transmission shift cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS . Adjust transmission shift cable as necessary. After repairing transmission shift cable, verify that the digital TR sensor is correctly adjusted. Adjust the digital TR sensor as necessary.
Incorrect Pressures   
  • Low line pressure, low EPC pressure
  • Check pressure at line and EPC taps; refer to LINE PRESSURE CHART  for specifications. If pressure is low, check EPC and main regulator valve. If within specifications, check the main controls.
Main Controls   
  • Solenoid pressure regulator valve, manual valve, bypass clutch control valve and plunger, converter pressure limit valve, drain back valve stuck, damaged or assembled incorrectly
  • Inspect for damage. Repair as required.
  • Bolts not tightened to specifications
  • Tighten bolts to specifications.
  • Solenoid screen blocked or damaged
  • Clean or install a new screen.
  • TCC solenoid malfunction
  • Activate solenoid using diagnostic tool. If solenoid operation cannot be felt when placing hand on solenoid, install a new solenoid. Inspect O-rings for damage. Repair as required.
  • Gaskets damaged
  • Inspect for damage and install a new gasket.
Pump Assembly   
  • Bolts not tightened to specifications
  • Tighten bolts to specifications.
  • Porosity/cross leaks, balls leaking
  • Inspect for porosity/leaks, ball missing. Install a new pump as required.
  • Gaskets damaged
  • Inspect for damage and install a new gasket.
Input Shaft   
  • Seals damaged
  • Inspect for damage. Repair as necessary.
Torque Converter Assembly   
  • Leakage, friction material damaged, internal seals damaged
  • Inspect torque converter. Repair or install a new or remanufactured torque converter as required.