Fuel Transfer Pump: Installation

WARNING: This page is about a different car, the 2005 Lincoln LS. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Make sure that the fuel crossover tubes are routed correctly.

Position the fuel transfer pump and connect the internal fuel crossover tube quick connect couplings.
Using the special tool, properly align and install the fuel transfer pump module and lock ring.
- Install a new fuel pump module gasket.
- Tighten to 80 Nm (59 lb-ft).
Fig 1: Removing/Installing Fuel Transfer Pump Lock Ring Using Special Tool
Courtesy of FORD MOTOR CO.
Connect the fuel transfer pump electrical connector.

Fig 2: Locating Electrical Connector At Fuel Transfer Pump Module
Courtesy of FORD MOTOR CO.
Install the fuel transfer pump access cover.

Fig 3: Locating Fuel Pump Access Covers
Courtesy of FORD MOTOR CO.
Install the rear seat bottom and any insulation padding covering the access covers. For additional information, refer to SEATING .
Tighten the 2 fuel tank support strap bolts.
- Tighten to 35 Nm (26 lb-ft).
Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
Turn the ignition key to the ON position to pressurize the fuel system.
Visually inspect the fuel system for leaks.