Clutch Plate Inspection
WARNING: This page is about a different car, the 2002 Ford Ranger, 2002 Ford Explorer Sport Trac, 2002 Ford Explorer Sport, and 2002 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
- Check the clutch plate for scoring, cracks, or discoloration. Minor scratches or discoloration should be removed with fine emery cloth. Measure the flatness of the clutch plate surface with a straight edge and a feeler gauge. See Fig 1. Maximum warpage is 0.020" (0.5 mm).
- Check the diaphragm spring fingers for discoloration, scoring, bent or broken segments and spring ends that are higher or lower than the rest. Measure the wear of the diaphragm spring fingers. See Fig 2. Maximum wear on the diaphragm spring fingers is 0.020" (0.5 mm).