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Power Steering Pump - 4.6L Engine: Installation

WARNING: This page is about a different car, the 2005 Mercury Mountaineer and 2005 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using the special tool, install a new Teflon® seal on the pressure line-to-pump fitting.
    Fig 1: Installing Teflon Seal On Power Steering Pressure Hose Fitting
    G03879007Courtesy of FORD MOTOR CO.
  2. Install the power steering pump and the 3 bolts.
    • To install, tighten to 20 Nm (11 lb-ft).
  3. Install the bracket and cable and the 2 nuts.
    • Tighten to 20 Nm (11 lb-ft).
  4. Connect the pressure line-to-pump fitting.
    • Tighten to 65 Nm (48 lb-ft).
  5. Install the reservoir-to-pump hose and connect the clamp.
  6. Rotate the tensioner and install the accessory drive belt on the power steering pump pulley.
  7. Install the pressure line bracket-to-engine nut.
    • Tighten to 11 Nm (8 lb-ft).
  8. Install the engine air cleaner. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING .
  9. Fill the power steering system. For additional information, refer to STEERING SYSTEM-GENERAL INFORMATION .