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Other Concern: Slips/Chatters in Manual 2nd Position

WARNING: This page is about a different car, the 2005 Mercury Mountaineer and 2005 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
OTHER CONCERN: SLIPS/CHATTERS IN MANUAL 2ND POSITION

Possible Component Reference/Action
264 - ROUTINE 
Powertrain Control System   
  • PCM, vehicle wiring harnesses, pressure control solenoids A, B
  • Carry out On-Board Diagnostic Tests. See INTRODUCTION - GASOLINE article for diagnosis and testing of the PCM.
  • GO to PINPOINT TEST D .
  • Repair as required. Clear DTCs, road test and rerun On-Board Diagnostic Test.
Fluid   
  • Incorrect level
  • Condition
Incorrect Pressures   
  • High/low pressures
Overdrive Servo   
  • Servo retaining screws damaged
  • Inspect for damage. Repair as necessary.
  • Seals (piston and cover) damaged
  • Inspect for damage. Repair as necessary.
Overdrive Band   
  • Band damaged
  • Inspect for damage. Repair as necessary.
  • Servo worn or damaged
  • Inspect for damage. Repair as necessary.
  • Not adjusted correctly
  • Inspect for damage. Repair as necessary.
Overdrive Planetary Assembly   
  • Planetary damaged
  • Inspect for damage. Repair as necessary.
Forward Clutch Assembly   
  • Seals, piston damaged
  • Inspect for damage. Repair as necessary.
  • Check ball damaged, missing, not seating, off location
  • Inspect for mislocation, poor seating, damage. Install a new cylinder.
  • Friction elements damaged or worn
  • Inspect for damage. Repair as necessary.
  • Return springs damaged
  • Inspect for damage. Repair as necessary.
  • Bronze seal ring on bearing damaged
  • Inspect for damage. Repair as necessary.