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Oil Pan: Installation

WARNING: This page is about a different car, the 2005 Mercury Mountaineer and 2005 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These may cause scratches and gouges resulting in leak paths. Use a plastic scraper to clean the sealing surfaces. Failure to follow these directions can cause future oil leaks.
  1. Clean and inspect the sealing surfaces with silicone gasket remover, metal surface prep and a plastic scraper. Follow the directions on the packaging.
  2. NOTE: If the oil pan and gasket are not secured within 4 minutes of sealer application, the sealant must be removed and the sealing surfaces cleaned with silicone gasket remover and metal surface prep. Follow the directions on the packaging.
    Fig 1: Identifying Area For Applying Bead Of Silicone Gasket And Sealant
    G04583522Courtesy of FORD MOTOR CO.
  3. Apply silicone gasket and sealant in 2 places.
  4. NOTE: If the oil pan and gasket are not secured within 4 minutes of sealer application, the sealant must be removed and the sealing surfaces cleaned with silicone gasket remover and metal surface prep. Follow the directions on the packaging.
    Fig 2: Identifying Area For Applying Silicone Gasket And Sealant
    G03885463Courtesy of FORD MOTOR CO.
  5. Apply silicone gasket and sealant in 2 places.
  6. Position the new oil pan gasket and the oil pan and loosely install the bolts.
    Fig 3: Installing Oil Pan Gasket And Oil Pan
    G03947692Courtesy of FORD MOTOR CO.
  7. Tighten the bolts in 3 stages in the sequence shown in Fig 4.
    • Stage 1: Tighten to 2 Nm (18 lb-in).
    • Stage 2: Tighten to 20 Nm (15 lb-ft).
    • Stage 3: Tighten an additional 60 degrees.
      Fig 4: Identifying Bolt Tightening Sequence
      G03920110Courtesy of FORD MOTOR CO.
  8. Install the stabilizer bar. For additional information, refer to FRONT SUSPENSION - 4X2 or FRONT SUSPENSION - 4X4 .
  9. Install the front axle, if equipped. For additional information, refer to FRONT DRIVE AXLE/DIFFERENTIAL - DANA 30 .
  10. Fill the engine with clean engine oil.