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Exhaust Manifold - RH: Removal

WARNING: This page is about a different car, the 2005 Mercury Mountaineer and 2005 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING .
  2. Remove the RH fender splash shield. For additional information, refer to FRONT END BODY PANELS .
  3. Loosen the exhaust manifold-to-exhaust gas recirculation (EGR) system module tube fitting and disconnect the tube from the exhaust manifold.
  4. Remove the 4 RH and LH Y-pipe-to-exhaust manifold flange nuts.
  5. Loosen the RH transmission mount bolt. Detach the Y-pipe from the manifolds.
    Fig 1: Loosening RH Transmission Mount Bolt
    G03947681Courtesy of FORD MOTOR CO.
  6. Remove the 3 bolts and the heat shield.
  7. Remove the 8 nuts, the exhaust manifold and the gaskets.
    • Discard the gaskets.
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