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Crankshaft Pulley: Installation

WARNING: This page is about a different car, the 2005 Mercury Mountaineer and 2005 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using the special tool, install the crankshaft pulley.
    Fig 1: Installing Crankshaft Pulley Using Special Tool
    G03946939Courtesy of FORD MOTOR CO.
  2. Using the special tool to hold the crankshaft pulley, install a new crankshaft pulley bolt.

    Tighten the bolt in 2 stages.

    • Stage 1: Tighten to 45 Nm (33 lb-ft).
    • Stage 2: Tighten an additional 85 degrees.
      Fig 2: Installing Crankshaft Pulley Bolt Using Special Tool
      G03946937Courtesy of FORD MOTOR CO.
  3. Position the power steering fluid cooler and install the bolts.
    • Tighten to 11 Nm (8 lb-ft).
      Fig 3: Positioning Power Steering Fluid Cooler
      G03946941Courtesy of FORD MOTOR CO.
  4. Install the accessory drive belt. For additional information, refer to ACCESSORY DRIVE .
  5. Install the fan shroud. For additional information, refer to ENGINE COOLING .