Symptom Chart - Air Leak and Wind Noise

WARNING: This page is about a different car, the 2005 Mercury Mountaineer and 2005 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.

SYMPTOM CHART - AIR LEAK AND WIND NOISE

Condition	Possible Sources	Action
Air leak around door perimeter	Loose fit seal	PINCH the seal carrier to improve retention on the seal flange.
	Seal installed incorrectly	REINSTALL the seal.
	Door misaligned	REALIGN the door. CHECK door gaps and fit in the door opening and ADJUST as necessary.
	Scuff plate installed incorrectly	REINSTALL the scuff plate.
	Seal or seal pushpins damaged	INSTALL a new seal.
Air leak around glass run	Door glass misaligned	ADJUST the door glass.
	Glass run installed incorrectly	ADJUST the glass run. INSERT foam in the glass run carrier.
	Leak path behind glass run	INSTALL foam rope behind the glass run.
	Glass run channel spread wide	PINCH the glass run channel to reduce the size of the opening.
	Blow-out clip bent or contacting door glass	ADJUST the blow-out clip or INSTALL a new glass run/blow-out clip molding assembly.
	Glass run damaged	INSTALL a new glass run.
Air leak at inner belt line	Belt line seal installed incorrectly on flange	ADJUST the seal. (Do not bend the flange.)
	Belt line seal integrated with door trim installed incorrectly (no glass contact)	REINSTALL the door trim.
	No contact with side glass	ADJUST the door glass.
	No contact with glass runs at both ends of belt line seal	ADJUST the belt line seal or ADD foam at the seal ends.
	Belt line seal damaged	INSTALL a new seal.
Air leak at outer belt line	Belt line seal installed incorrectly on flange (no glass contact)	ADJUST the seal.
	Belt line seal does not contact the glass	ADJUST the door glass.
	No contact with glass runs at both ends of belt line seal	ADJUST the belt line seal/ADD foam at the seal ends.
	Belt line seal damaged	INSTALL a new seal.
Draft at inner door handle/speaker opening	Hole in watershield	SEAL the hole with a suitable tape.
	Watershield misaligned	REALIGN the watershield. INSTALL a new watershield if the pressure sensitive adhesive fails.
	Exterior door handle seal misaligned/damaged	REALIGN or INSTALL a new seal as necessary.
Wind noise from side view mirror	Outside mirror housing misaligned	REALIGN with the edges shingled correctly and no gaps.
	Mirror sail gasket folded/misaligned	REINSTALL with the gasket unfolded and aligned correctly.
	Mirror housing trim cap installed incorrectly	REINSTALL with the edges shingled to the air flow.
	Air leak through mirror housing hinge	Fully ENGAGE the mirror into its operating position/USE foam to block the air path through the hinge.
	Inner sail trim installed incorrectly	REINSTALL the sail trim/ADJUST the door trim.
	Inner sail gasket/barrier installed incorrectly	REINSTALL the trim cover with the gasket/barrier aligned correctly.
	Air path through wiring bundle/fastener access holes	BLOCK the air path(s) with foam/tape.
	Exposed fastener access hole on mirror housing/sail	INSTALL a new cap if it is missing.
Air leak around perimeter of fixed glass	Gaps in the sealant bead	APPLY approved sealant.
	Air traveling up windshield molding along A-pillar	INSTALL foam rope the full length of the A-pillar.
	Windshield/backlite misaligned or not installed correctly	REINSTALL the windshield/backlite.
	Rear hood seal at base of windshield misaligned/damaged	REALIGN or INSTALL a new seal as necessary.
Air leak at cowl	Cowl gasket misaligned/damaged	REALIGN or INSTALL a new seal as necessary.
Air leak around liftgate perimeter	Loose fit seal	PINCH the seal carrier to improve retention on the seal flange or INSERT foam in the carrier.
	Seal misaligned	REINSTALL the seal.
	Liftgate misaligned	REALIGN the liftgate. CHECK the liftgate fit in the body opening and ADJUST as necessary.
	Scuff plate misaligned	REINSTALL the scuff plate.
	Seal or seal pushpins damaged	INSTALL a new seal.
Air leak around the liftgate flip window perimeter	Loose fit seal	PINCH the seal carrier to improve the retention to the seal flange.
	Seal misaligned	REINSTALL the seal.
	Glass misaligned	REALIGN the glass.
	Seal damaged	INSTALL a new seal.
Wind noise from antenna	Shape of antenna	INSTALL an antenna boot or a spiral antenna.
	Air leak around antenna cable access hole	INSPECT the antenna access hole grommet. REPAIR as necessary.
Air leak from closed roof opening panel	Seal installed incorrectly	REINSTALL the seal.
	Roof opening panel glass/door misaligned	REALIGN the roof opening panel glass/door.
	Roof opening panel damaged	INSTALL a new roof opening panel.
Buffeting from an open roof opening panel	Wind deflector inoperative/damaged	REPAIR or INSTALL a new wind deflector as necessary.
	Wind deflector height incorrect	ADJUST the wind deflector higher.
Wind noise created by airflow over or behind body panels	Fender splash shield misaligned	REALIGN the fender splash shield.
	Body panel misaligned (exposed edge)	REALIGN the appropriate body panel.
	Hood misaligned (front margin)	CHECK hood gaps and fit. ADJUST the hood as necessary.
	Front grille edge noise	APPLY foam in the hollow areas behind the louvers.
Wind noise created by grille opening panel	Grille relationship to leading edge on hood	ADJUST the grille opening panel forward to eliminate wind noise.
	Sharp edges due to material imperfections	REMOVE the sharp edges (no damage to visible surface).
Wind noise from air extractor	Air extractor housing seated incorrectly	REINSTALL the air extractor housing.
	Air extractor housing or flaps damaged	INSTALL a new air extractor.
Air leak at top of A-pillar - vehicles with a convertible top	Seal at windshield header installed incorrectly	REINSTALL the seal.
	Seal pinched	FILL the seal with foam to reshape it.
	Gap between side rail and header seal at A-pillar	ADJUST the J-hook/vinyl top.
Air leak at rear quarter glass (division bar) - vehicles with a convertible top	No contact between front side glass and quarter glass division bar	ADJUST the front side glass regulator and the rear quarter glass regulator.
Air leak or wind noise from top of side glass - vehicles with a convertible top	Gap between side rail and vinyl top	ADD additional foam tape to seal between the side rail and the vinyl top.
	Seal at windshield header installed incorrectly	REINSTALL the seal.
	Seal damaged between side rail and vinyl top	INSTALL a new seal.
	Vinyl top damaged	INSPECT the vinyl top. INSTALL a new vinyl top as necessary.
Air leak or wind noise at windshield header - vehicles with a convertible top	Vinyl top not flush with header	ADJUST the J-hook to lower the top to achieve a flush condition.
	Seal at windshield header installed incorrectly	REINSTALL the seal.
	Header seal not flush with header	REINSTALL the seal.
Convertible top flapping with the top up	Vinyl top contacting interior headliner	Working from front to back, INSTALL a 6.35 mm (0.25 in) foam sheet between the headliner and the vinyl top at the suspected area. Allow a clearance of 50 mm (2 in) - 75 mm (3 in) away from the roof bows and the side rails.
Noise from roof rack	Roof rack rails or crossbars loose	TIGHTEN the fasteners.
	Roof rack fasteners missing	INSTALL the approved fasteners.
	Roof rack crossbars installed backward	REINSTALL the crossbars.
	Roof rack rub strips partially lifting from roof	REAPPLY adhesive or fasteners or INSTALL new rub strips as necessary.
	Roof rack gaskets loose or misaligned	REINSTALL the gasket.
Wind noise from bug shield/exterior windshield sun visor	Turbulence created by location and shape	REMOVE per customer direction if it is a dealer installed option.