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Air Conditioning (A/C) Clutch Air Gap Adjustment

WARNING: This page is about a different car, the 2005 Mercury Montego, 2005 Ford Freestyle, and 2005 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.
  1. Check the A/C clutch air gap at 3 equally spaced places between the clutch plate and the A/C clutch pulley.
    Fig 1: Checking A/C Clutch Air Gap Between Clutch Plate And A/C Clutch Pulley
    G03945178Courtesy of FORD MOTOR CO.
  2. If the A/C clutch air gap is out of range, remove the clutch plate. Add or remove spacers between the clutch plate hub and the compressor shaft until the clearance is within specification.
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