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Removal & Installation (4.0L VIN X)

WARNING: This page does not describe the selected car, but rather 16 other vehicles, including the 2000 Mercury Villager, 2000 Mercury Mountaineer, 2000 Lincoln Navigator, 2000 Ford Windstar, and 2000 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect negative battery cable. Remove air cleaner outlet tube. Disconnect accelerator and cruise control cable from throttle body. Remove accelerator cable bracket.
  2. Disconnect PCV and vacuum hoses from upper intake manifold and throttle body. Remove bolt and disconnect engine control harness bulkhead connector. Disconnect ignition coil electrical connector and secondary ignition wires.
  3. Disconnect electrical connectors from throttle position sensor, idle air control valve EGR solenoid and EGR backpressure transducer.
  4. On Explorer and Mountaineer, remove EGR tube and EGR valve. On all models, evenly loosen upper intake manifold nuts. To install, replace upper intake manifold gasket (if necessary). Install upper intake manifold bolts and tighten bolts to specification. See TORQUE SPECIFICATIONS . To complete installation, reverse removal procedure.
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