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Special Tool(s)

WARNING: This page is about a different car, the 2005 Mercury Montego, 2005 Ford Freestyle, and 2005 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOL CHART

G03914889
Handle, Torque Converter 307-091 (T81P-7902-C)
G03991298
Installer, Pump Cover 307-542
G03991301
Alignment Pins, Transmission Main Control Body 307-127 (T94P-77000-P)
  1. Remove the transaxle. For additional information, refer to TRANSAXLE - ALL WHEEL DRIVE (AWD)  or TRANSAXLE - FRONT WHEEL DRIVE (FWD) .
  2. Using the special tool, remove the torque converter.
    Fig 1: Removing/Installing Torque Converter Using Special Tool
    G03991060Courtesy of FORD MOTOR CO.
  3. Make an identifying mark on the torque converter, where the pump pilot is located, for correct installation.
    Fig 2: Identifying Mark On Torque Converter
    G03991061Courtesy of FORD MOTOR CO.
  4. Remove the 3 bolts.
    Fig 3: Removing Bolts
    G03991324Courtesy of FORD MOTOR CO.
  5. Using a suitable tool, remove the pump cover seal.
    Fig 4: Removing Pump Cover Seal
    G03991321Courtesy of FORD MOTOR CO.
  6. Position the new pump cover seal in place and install the special tools.
    Fig 5: Installing Special Tools
    G03991361Courtesy of FORD MOTOR CO.
  7. Using the special tools, seat the pump cover in place.
    Fig 6: Seating Pump Cover Using Special Tools
    G03991323Courtesy of FORD MOTOR CO.
  8. Install the 3 bolts.
    • Tighten to 10 Nm (89 lb-in).
      Fig 7: Installing Bolts
      G03991324Courtesy of FORD MOTOR CO.
  9. CAUTION: Do not set the torque converter in the pump housing and rotate the torque converter to get it to fall into place or damage to the torque converter seal will occur.
    Fig 8: Identifying Location Of Index Slot In Pump
    G03991352Courtesy of FORD MOTOR CO.
  10. Note the location of the index slot in the pump for the correct installation of the torque converter. The tab on the torque converter must correctly line up with the slot on the pump.
  11. Making sure that you have the tab on the torque converter lined up with the slot on the pump, use the special tool to install the torque converter.
    Fig 9: Removing/Installing Torque Converter Using Special Tool
    G03991060Courtesy of FORD MOTOR CO.
  12. Install the transaxle. For additional information, refer to TRANSAXLE - ALL WHEEL DRIVE (AWD)  or TRANSAXLE - FRONT WHEEL DRIVE (FWD) .