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Removal and Installation

WARNING: This page is about a different car, the 2005 Mercury Montego, 2005 Ford Freestyle, and 2005 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Removing/Installing Compressor Manifold And Tube Assembly
G03992457Courtesy of FORD MOTOR CO.
NOTE: Installation of a new receiver/drier is not required when repairing the air conditioning system except when there is physical evidence of system contamination from a failed A/C compressor or damage to the receiver/drier.
  1. Recover the refrigerant. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION .
  2. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  3. Detach the 2 coolant reservoir hose retainers from the cooling fan shroud.
  4. Disconnect the A/C pressure transducer electrical connector.
  5. Loosen the bolt and detach the compressor manifold.
    • Discard the O-ring seals.
    • To install, tighten to 21 Nm (15 lb-ft).
  6. Remove the compressor manifold and tube suction fitting nut and disconnect the fitting.
    • Discard the O-ring seals.
    • To install, tighten to 8 Nm (71 lb-in).
  7. Remove the condenser inlet fitting nut and disconnect the fitting.
    • Discard the O-ring seal.
    • To install, tighten to 8 Nm (71 lb-in).
  8. Remove the compressor manifold and tube assembly.
  9. To install, reverse the removal procedure.
  10. Evacuate, leak test and charge the refrigerant system. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION .