Shift Control Housing: Assembly

WARNING: This page is about a different car, the 2005 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.

Inspect the forks for wear or damage. Install new forks as necessary.

Fig 1: Inspecting Forks For Wear Or Damage
Courtesy of FORD MOTOR CO.
Inspect the contact surface of the shift fork and synchronizer sleeve for wear or damage.

Fig 2: Inspecting Contact Surface Of Shift Fork And Synchronizer Sleeve For Wear Or Damage
Courtesy of FORD MOTOR CO.
Install the gear selector interlock sleeve and the bolts.
- Tighten to 9 Nm (80 lb-in).
Fig 3: Installing Gear Selector Interlock Sleeve And Bolts
Courtesy of FORD MOTOR CO.
Install the following components:
1. Fifth/reverse shift gate
2. Detent ball and spring
3. Fifth/reverse shift rail
Fig 4: Installing Fifth/Reverse Shift Gate, Detent Ball And Spring And Fifth/Reverse Shift Rail
Courtesy of FORD MOTOR CO.
Install the lockpin.

Fig 5: Installing Lockpin
Courtesy of FORD MOTOR CO.
Install the detent and spring.

Fig 6: Installing Detent And Spring
Courtesy of FORD MOTOR CO.
Install the shift forks.

Fig 7: Installing Shift Forks
Courtesy of FORD MOTOR CO.
Install the following components:
- Detent ball and spring
- 3rd/4th gear shift gate
- 3rd/4th gear shift rail
Fig 8: Installing 3rd/4th Gear Shift Rail, Detent Ball And Spring And 3rd/4th Gear Shift Gate
Courtesy of FORD MOTOR CO.
Install the detent and spring, then the lockpin.

Fig 9: Installing Detent And Spring and lockpin
Courtesy of FORD MOTOR CO.
Install the following components:
- Detent ball and spring
- lst/2nd shift rail
Fig 10: Installing Detent Ball And Spring And 1st/2nd Shift Rail
Courtesy of FORD MOTOR CO.
Install the lst/2nd gear shift gate.

Fig 11: Installing 1st/2nd Gear Shift Gate
Courtesy of FORD MOTOR CO.
Install the rubber service bore plugs.

Fig 12: Installing Rubber Service Bore Plugs
Courtesy of FORD MOTOR CO.

NOTE: Pins must protrude 1.5 mm (0.06 in).

Fig 13: Installing New Shift Gate Spring Pins

Courtesy of FORD MOTOR CO.

Install new shift gate spring pins.

NOTE: Pins must be flush to shift forks.

Fig 14: Installing New Shift Fork Spring Pins

Courtesy of FORD MOTOR CO.

Install new shift fork spring pins.
Install the reverse lamp switch pin and the reverse lamp switch.
- Tighten to 30 Nm (22 lb-ft).
Fig 15: Installing Reverse Lamp Switch Pin And Reverse Lamp Switch
Courtesy of FORD MOTOR CO.
Install the lower gearshift lever.
- Tighten to 9 Nm (80 lb-in).
Fig 16: Installing Lower Gearshift Lever
Courtesy of FORD MOTOR CO.