Disc Check

WARNING: This page is about a different car, the 2005 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.

SPECIAL TOOL SPECIFICATIONS

Dial Indicator/Magnetic Base 100-D002 (D78P-4201-B) or equivalent

Remove clutch assembly. For additional information, refer to CLUTCH .

NOTE: Use emery cloth to remove minor imperfections in the clutch disc lining surface.

Fig 1: Inspecting Clutch Disc For Damage

Courtesy of FORD MOTOR CO.

Inspect clutch disc for:
- Oil or grease saturation.
- Worn or loose rivets at the hub.
- Broken springs.
- Wear or rust on splines.
- Install a new clutch disc if any of these conditions are present.
Use a slide caliper to measure the depth to the rivet heads.
- Install a new clutch disc if not within specification.
Fig 2: Using Slide Caliper To Measure Depth To Rivet Heads
Courtesy of FORD MOTOR CO.
Using a suitable dial indicator, measure the clutch disc runout.
- Install a new clutch disc if not within specification.
Fig 3: Using Suitable Dial Indicator To Measure Clutch Disc Runout
Courtesy of FORD MOTOR CO.