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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1020 (Engine Emission Control System -- F150 Pickup) >> Removal And Installation >> Exhaust Gas Recirculation (EGR) System Module - 4.6L (2V) >> Installation

Exhaust Gas Recirculation (EGR) System Module - 4.6L (2V): Installation

WARNING: This page is about a different car, the 2005 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of the old gasket.
  1. Clean the EGR system module gasket mating surfaces.
  2. Install a new gasket with the raised circle facing the throttle body adapter.
    Fig 1: Installing New Gasket With Raised Circle Facing Throttle Body Adapter
    G04584136Courtesy of FORD MOTOR CO.
  3. Position the EGR system module and install the bolt and stud bolt.
    • Tighten to 25 Nm (18 lb-ft).
  4. Connect the exhaust manifold-to-EGR system module tube the EGR system module.
    • Tighten to 40 Nm (30 lb-ft).
  5. Connect the EGR system module vacuum connector.
  6. Connect the EGR system module electrical connector.
  7. Position the brake booster vacuum hose bracket, install the nut and connect the brake booster vacuum hose.
    • Tighten to 10 Nm (89 lb-in).
  8. Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .