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Home >> Ford >> 2000 >> Contour SE, 2.5 L, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 1008 (Power Brake Actuation -- Brake Booster -- F150 Pickup) >> Removal And Installation >> Brake Booster >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2005 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Exploded View Of Brake Booster
G03961331Courtesy of FORD MOTOR CO.
WARNING: Use of any other than approved DOT 3 motor vehicle brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
  1. Disconnect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  2. Disconnect the brake fluid level warning switch electrical connector.
  3. Disconnect the brake booster vacuum hose from the brake booster vacuum fitting.
  4. Remove the 2 nuts and position the brake master cylinder aside.
    • To install, tighten to 25 Nm (18 lb-ft).
  5. NOTE: The brake pedal must be connected to the booster rod before removing the speed control deactivator switch.
  6. Remove the speed control deactivator switch from the brake pedal bracket.
  7. Remove the redundant self-locking pin cover and the self-locking pin.
  8. Position the stoplamp switch, booster rod and bushing from the brake pedal pin.
  9. Remove the 4 brake booster nuts.
    • To install, tighten to 25 Nm (18 lb-ft).
  10. To install, reverse the removal procedure.