Removal and Installation

WARNING: This page is about a different car, the 2005 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Compressor Manifold And Tube Assembly Components - 4.2L

Courtesy of FORD MOTOR CO.

NOTE: Installation of a new suction accumulator is not required when repairing the air conditioning system, except when there is physical evidence of contamination from a failed A/C compressor or damage to the suction accumulator.

Recover the refrigerant. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION .
Remove the air cleaner outlet tube. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING .
Detach the compressor manifold from the A/C compressor.
1. Loosen the compressor manifold bolt.
2. Detach the compressor manifold.
- Discard the O-ring seals.
- To install, tighten to 20 Nm (15 lb-ft).
Remove the suction accumulator outlet fitting nut and disconnect the fitting.
- Discard the O-ring seal.
- To install, tighten to 8 Nm (71 lb-in).
Disconnect the pressure cutoff switch electrical connector.
Remove the compressor manifold and tube bracket nut.
Disconnect the condenser inlet fitting.
- Discard the O-ring seal.
- To install, tighten to 18 Nm (13 lb-ft).
Remove the compressor manifold and tube assembly.
To install, reverse the removal procedure.
- Install new O-ring seals.
- Lubricate the refrigerant system with the correct amount of clean PAG oil. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION .
Evacuate, leak test and charge the refrigerant system. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION .