LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2000 >> Contour SE, 2.0 3, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 974 (Automatic Transmission -- F150 Pickup) >> In-Vehicle Repair >> Manual Control Lever Shaft and Seal >> Installation

Manual Control Lever Shaft and Seal: Installation

WARNING: This page is about a different car, the 2005 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using the special tool, install the manual control lever seal.
    Fig 1: Installing Manual Control Lever Seal Using Special Tool
    G03929732Courtesy of FORD MOTOR CO.
  2. Install the parking lever actuating rod.
    1. Install the parking lever actuating rod.
    2. Install the manual valve detent lever.
    Fig 2: Installing Parking Lever Actuating Rod
    G03888613Courtesy of FORD MOTOR CO.
  3. Install the manual control lever shaft.
    1. Install the manual control lever shaft.
    2. Install the inner manual control lever shaft and nut.
    3. Install the manual valve detent lever spring bolt.
    Fig 3: Installing Manual Control Lever Shaft
    G03964304Courtesy of FORD MOTOR CO.
  4. Install the manual valve detent lever spring.
    1. Install the manual valve detent lever spring.
    2. Install the manual valve detent lever spring bolt.
    Fig 4: Installing Manual Valve Detent Lever Spring
    G03929677Courtesy of FORD MOTOR CO.
  5. Install the digital TR sensor.
    1. Install the digital TR sensor.
    2. Loosely install the bolts.
    Fig 5: Installing Digital TR Sensor
    G03888615Courtesy of FORD MOTOR CO.
    6. NOTE: The manual lever must be in the NEUTRAL position.
    Fig 6: Aligning Digital TR Sensor Slots Using Special Tool
    G03888628Courtesy of FORD MOTOR CO.
  6. Using the special tool, align the digital TR sensor slots. The tool is designed to fit snug.
    7. CAUTION: Tightening one screw before tightening the other may cause the sensor to bind or become damaged.
    Fig 7: Digital TR Sensor Bolts - With Torque Specifications
    G03929639Courtesy of FORD MOTOR CO.
  7. Tighten the digital TR sensor bolts.
  8. Install the manual control lever.
    1. Position the manual control lever.
    2. Install a new manual control lever nut.
    Fig 8: Installing Manual Control Lever
    G03888530Courtesy of FORD MOTOR CO.
  9. Connect the shift cable end to the manual lever with the lever in the (D) position.
    Fig 9: Connecting Shift Cable End To Manual Lever
    G03929724Courtesy of FORD MOTOR CO.
  10. Install the digital TR sensor electrical connector.
    Fig 10: Installing Digital TR Sensor Electrical Connector
    G03888524Courtesy of FORD MOTOR CO.
  11. Position the pan magnet into the transmission fluid pan.
    Fig 11: Positioning Pan Magnet In Transmission Fluid Pan
    G03888537Courtesy of FORD MOTOR CO.
    12. NOTE: The transmission fluid pan gasket is reusable. Clean and inspect for damage. If not damaged, the gasket should be reused.
    Fig 12: Installing Transmission Fluid Pan And Gasket
    G03882578Courtesy of FORD MOTOR CO.
  12. Install the transmission fluid pan and gasket.
    1. Position the transmission fluid pan gasket.
    2. Position the transmission fluid pan.
  13. Install the transmission fluid pan bolts.
    Fig 13: Installing Transmission Fluid Pan Bolts
    G03888622Courtesy of FORD MOTOR CO.
  14. On 4x4 vehicles, install the front driveshaft and align the index marks made during removal.
    Fig 14: Identifying Index-Mark On Driveshaft Yoke And Rear Axle Pinion Flange (4X4 Vehicles)
    G03904285Courtesy of FORD MOTOR CO.
  15. Install the front driveshaft shield and install the 2 nuts.
    Fig 15: Installing Front Driveshaft Shield And Installing Nuts
    G03929746Courtesy of FORD MOTOR CO.
    16. NOTE: Start by filling the transmission with 4.7 liters (5 quarts) of clean automatic transmission fluid.
  16. Fill the transmission to the correct level with clean automatic transmission fluid.
scientia non olet · About LEMON Manuals