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Home >> Ford >> 2000 >> Contour SE, 2.0 3, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 967 (Rear Drive Axle/Differential - Ford 9.75-Inch Ring Gear -- F150) >> In-Vehicle Repair >> Differential Housing Cover >> Installation

Differential Housing Cover: Installation

WARNING: This page is about a different car, the 2005 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Make sure the machined surfaces on both the axle housing and the differential housing cover are clean and free of oil before applying the new silicone sealant. The inside of the axle must be covered when cleaning the machined surface to prevent contamination.
  1. Clean the gasket mating surface of the axle and the differential housing cover.
  2. Apply a new, continuous bead of sealant to the differential housing cover.
    Fig 1: Applying A New Continuous Bead Of Sealant To Differential Housing Cover
    G03878622Courtesy of FORD MOTOR CO.
  3. NOTE: The differential housing cover must be installed within 15 minutes of application of the silicone, or new sealant must be applied. If possible, allow 1 hour before filling with lubricant to ensure the silicone sealant has correctly cured.
    Fig 2: Installing Differential Housing Cover And Differential Housing Cover Bolts
    G03878623Courtesy of FORD MOTOR CO.
  4. Install the differential housing cover and the differential housing cover bolts.
    • Tighten to 45 Nm (33 lb-ft).
  5. CAUTION: For Traction-Lok® axles, first fill the axle with 118 ml (4 ounces) of friction modifier.
    NOTE: Service refill capacities are determined by filling the axle with the specified lubricant to the specified level below the bottom of the filler hole.
    Fig 3: Checking Axle Lubricant Fill Level
    G03884460Courtesy of FORD MOTOR CO.
  6. Fill the axle to the level shown with axle lubricant and install the filler plug.
    • Tighten to 30 Nm (22 lb-ft).