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Inspection and Verification

WARNING: This page is about a different car, the 2005 Ford Pickup, 2005 Ford F550 Super Duty, 2005 Ford F450 Super Duty, and 2005 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Verify the customer concern.
  2. Visually inspect for obvious signs of mechanical or electrical damage.
    VISUAL INSPECTION CHART

    Mechanical Electrical
    • Washer fluid level
    • Fuel tank
    • Engine coolant level
    • Accessory drive belt
    • Engine oil level
    • Brake fluid level
    • Tire pressure
    • Central junction box (CJB) fuse(s):
      • 33 (15A)
      • 35 (10A)
      • 41 (10A)
      • 45 (10A)
    • Instrument cluster
    • Switches or sensors
    • Circuitry
  3. If the inspection reveals obvious concern(s) that can be readily identified, repair as necessary.
  4. If the concern remains after the inspection, connect the diagnostic tool to the data link connector (DLC) located beneath the instrument panel and select the vehicle to be tested from the diagnostic tool menu. If the diagnostic tool does not communicate with the vehicle:
    • Check that the program card is correctly installed.
    • Check the connections to the vehicle.
    • Check the ignition switch position.
  5. If the diagnostic tool still does not communicate with the vehicle, refer to the diagnostic tool operating manual.
  6. Carry out the diagnostic tool data link test. If the diagnostic tool responds with:
    • CAN circuit fault; all electronic control units no response/not equipped, refer to MODULE COMMUNICATIONS NETWORK .
    • No response/not equipped for the instrument cluster, refer to INSTRUMENT CLUSTER .
    • System passed, retrieve and record the continuous diagnostic trouble codes (DTCs), erase the continuous DTCs, and carry out self-test diagnostics for the instrument cluster.
  7. If the DTCs retrieved are related to the concern, refer to the INSTRUMENT CLUSTER DIAGNOSTIC TROUBLE CODE (DTC) INDEX .
  8. If no DTCs related to the concern are retrieved, GO to SYMPTOM CHART .