LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2000 >> Contour SE, 2.0 3, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 909 (Fuel System & Engine Controls - 6.0L Diesel -- F250-F550 Super Duty) >> Removal And Installation >> Fuel Pressure Regulator >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2005 Ford Pickup, 2005 Ford F550 Super Duty, 2005 Ford F450 Super Duty, and 2005 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the secondary fuel filter and remove all fuel from the fuel filter housing.
    Fig 1: Removing Secondary Fuel Filter
    G03907785Courtesy of FORD MOTOR CO.
  2. Disconnect the fuel return tube from the regulator cover.
    Fig 2: Disconnecting Fuel Return Tube From Regulator Cover
    G03907786Courtesy of FORD MOTOR CO.
  3. WARNING: Clean all fuel residue from the engine compartment. Failure to follow these instructions may result in personal injury.
    Fig 3: Removing Screws And Fuel Pressure Regulator Cover
    G03922269Courtesy of FORD MOTOR CO.
  4. Remove the screws and the fuel pressure regulator cover.
  5. Remove and discard the fuel pressure regulator cover O-ring seal.
    Fig 4: Removing Fuel Pressure Regulator Cover O-Ring Seal
    G03907788Courtesy of FORD MOTOR CO.
  6. Remove the restrictor, spring and poppet valve.
    Fig 5: Removing Restrictor, Spring And Poppet Valve
    G03907789Courtesy of FORD MOTOR CO.
  7. Clean the fuel pressure regulator bore in the fuel filter housing.
  8. To install, reverse the removal procedure.