Exhaust Gas Recirculation (EGR) Cooler - 6.0L Diesel: Installation

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

Install the O-ring seal and gasket.

Fig 1: Installing O-Ring Seal And Gasket
Courtesy of FORD MOTOR CO.

NOTE: Apply clean engine oil to the O-ring seal.

NOTE: Position the grommets and spacer prior to installing the EGR cooler.

Fig 2: Locating Exhaust Gas Recirculation Cooler Stud Bolts

Courtesy of FORD MOTOR CO.

Install the EGR cooler and stud bolts hand-tight.
Install the EGR cooler bolt.

Fig 3: Installing EGR Cooler Bolt
Courtesy of FORD MOTOR CO.
Tighten the EGR cooler stud bolts.

Fig 4: Tightening EGR Cooler Stud Bolts
Courtesy of FORD MOTOR CO.
Install the intake manifold. For additional information, refer to ENGINE - 6.0L DIESEL .