Oil Pump: Installation

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

CAUTION: To prevent engine damage, use only an approved pump cover seal. Substitution could cause damage to the pump cover.

Fig 1: Locating High-Pressure Oil Pump O-Ring Seal

Courtesy of FORD MOTOR CO.

Install a new O-ring seal on the high-pressure oil pump.
Install the high-pressure tube assembly.

Fig 2: Installing High-Pressure Tube Assembly
Courtesy of FORD MOTOR CO.
Install new lower O-ring seals.

Fig 3: Identifying O-Ring Seals
Courtesy of FORD MOTOR CO.
Install the high-pressure pump and bolts.

Fig 4: Installing High-Pressure Pump
Courtesy of FORD MOTOR CO.
Tighten the bolts for the high-pressure tube assembly.

Fig 5: Installing High-Pressure Tube Assembly Bolts
Courtesy of FORD MOTOR CO.
Position the dial indicator with bracketry onto the oil pump drive and check the oil pump drive gear backlash.

Fig 6: Checking Oil Pump Drive Gear Backlash
Courtesy of FORD MOTOR CO.
Install a new press-in-place gasket in the high-pressure pump cover.

Fig 7: Installing Press-In-Place Gasket In High-Pressure Pump Cover
Courtesy of FORD MOTOR CO.
Clean the cover mounting surface and apply sealer at the seams.

Fig 8: Applying Sealer At Seams
Courtesy of FORD MOTOR CO.

CAUTION: To prevent engine damage, use care when installing the high-pressure pump cover with fasteners. The three bolts in the cover could fall out of the cover and fall down in the engine under the high-pressure pump.

CAUTION: To prevent engine damage, the high-pressure oil pump cover must be firmly seated on the O-ring seal to prevent cracking the cover plate.

NOTE: Apply clean engine oil to the high-pressure oil pump O-ring seal prior to installing the high-pressure pump cover.

Fig 9: Installing High-Pressure Oil Pump Cover

Courtesy of FORD MOTOR CO.

Install the high-pressure oil pump cover and remaining bolts.
Install the IPR valve.

Fig 10: Installing Injection Pressure Regulator Valve
Courtesy of FORD MOTOR CO.
Install the heat insulating wrap and fasten the snap.

Fig 11: Identifying Heat Insulating Wrap
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Connect the IPR valve electrical connector and position back the heat insulating wrap.

Fig 12: Connecting IPR Valve Electrical Connector
Courtesy of FORD MOTOR CO.
Install the turbocharger heat shield and bolts.

Fig 13: Turbocharger Heat Shield Bolts - With Torque Specification
Courtesy of FORD MOTOR CO.
Install the turbocharger. For additional information, refer to FUEL CHARGING & CONTROLS - TURBOCHARGER .