Disassembly and Assembly

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

Remove the radiator. For additional information, refer to RADIATOR - 6.0L DIESEL .
Remove the push pin and radiator air deflector.

Fig 1: Removing Push Pin And Radiator Air Deflector
Courtesy of FORD MOTOR CO.
Remove the bolts and fan shroud.

Fig 2: Removing Fan Shroud Bolts
Courtesy of FORD MOTOR CO.
Remove the bolts and separate the charge air cooler from the radiator.

Fig 3: Separating Charge Air Cooler From Radiator
Courtesy of FORD MOTOR CO.

NOTE: Right side shown, left side similar.

Fig 4: Removing Brackets From Radiator

Courtesy of FORD MOTOR CO.

Remove the bolts and brackets from the radiator.
To assemble, reverse the disassembly procedure.
- Install the LH bolts first, for alignment of the charge air cooler to the radiator.