Removal and Installation

WARNING: This page is about a different car, the 2005 Ford RV Cutaway, 2005 Ford Econoline, 2005 Ford E450 Super Duty, and 2005 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

Vehicles with 6.0L engine

Remove the engine cooling fan. For additional information, refer to ENGINE SYSTEM-GENERAL INFORMATION .

All vehicles

Rotate the tensioner clockwise and remove the belt from the power steering pump pulley.
With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
If equipped, remove the deflector shield.

Fig 1: Removing Deflector Shield
Courtesy of FORD MOTOR CO.

NOTE: Make sure to install the power steering pump pulley until it is flush with the power steering pump shaft. Inspect the belt alignment following installation to ensure correct alignment and prevent intermittent belt noise.

Using the special tool, remove the pulley.
- Inspect the pulley for paint marks in the web area near the hub. If there are 2 paint marks, install a new pulley. If there is no paint mark, use a paint pencil to mark the web area of the pulley near the hub.
  
  Fig 2: Inspecting Pulley
  Courtesy of FORD MOTOR CO.
To install, reverse the removal procedure.

CAUTION: Replacement of the power steering pump pulley is necessary after being removed and installed 2 times.

Fig 3: Installing Pulley

Courtesy of FORD MOTOR CO.

Using the special tool, install the pulley.