Chart 6
WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2004 Ford RV Cutaway, 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, and 2004 Ford Excursion. However, it is still accessible from the selected car via links, so may be relevant.
- Unique Idle Concerns: Rolling Idle, Stalls When Engaging Clutch
- Runs Rough: Idle
NOTE:
Perform the following preliminary checks:
- Check for correct engine oil level.
- Confirm oil change within 12,070 km (7,500 miles).
- Check air intake system: Air filter restriction gauge, Inlet for obstruction/restrictions. Reset air filter restriction gauge.
- Confirm acceptable SAE oil viscosity and API rating of oil.
- Check fuel quality. Refer to DIAGNOSTIC SUBROUTINES - 6.0L DIESEL .
| SYSTEM/COMPONENT | REFERENCE (PINPOINT TEST - 6.0L DIESEL unless noted) |
|---|---|
| Perform KOEO On-Demand Self Test | GO to the appropriate pinpoint test if fault is indicated. |
| Perform KOEO Injector Electrical Self Test (Click Test) | GO to the appropriate pinpoint test if fault is indicated. |
| Low Idle Stability Test/Injection Control Pressure Test | GO to DIAGNOSTIC SUBROUTINES - 6.0L DIESEL , Performance Diagnostic Procedures. PERFORM Low Idle Stability (ICP Pressure) Test. |
| Check For Biased ICP Sensor | GO to PINPOINT TEST Q: INJECTION CONTROL PRESSURE (ICP) SENSOR . |
| Check Fuel Pump Pressure | GO to DIAGNOSTIC SUBROUTINES - 6.0L DIESEL , Performance Diagnostic Procedures. PERFORM Fuel Pump Pressure Test. |
| Check Lubrication Pressure | Refer to the appropriate ENGINE article. |
| KOEO On-Demand Self Test | GO to DIAGNOSTIC SUBROUTINES - 6.0L DIESEL , Performance Diagnostic Procedures. PERFORM KOEO On-Demand Self Test. If DTC P2291 is present, GO to PINPOINT TEST AQ: INJECTION CONTROL PRESSURE TOO LOW - ENGINE . |
| Check Rough Idle | Complete the Performance Diagnostics Form. If rough idle was present when vehicle was new or after installing a new high-pressure pump, CHECK the high-pressure oil pump. |
| Check For Engine Wear | GO to DIAGNOSTIC SUBROUTINES - 6.0L DIESEL , Performance Diagnostic Procedures. PERFORM Crankcase Pressure Test. If crankcase pressure is greater than 15 mm Hg (8 in H 2 O), REPAIR engine as required. If crankcase pressure is less than 15 mm Hg (8 in H 2 O), GO to P: Misfire/Injector Driver Circuit Operation STEP P15 DTCs P0263, P0266, P0269, P0272, P0275, P0278, P0281 OR P0284. |
| Check EGR Operation | GO to DIAGNOSTIC SUBROUTINES - 6.0L DIESEL , Performance Diagnostic Procedures. PERFORM the EGR Position Test. |
| Check Injector Operation | GO to DIAGNOSTIC SUBROUTINES - 6.0L DIESEL . PERFORM the Injector Interrupt For Enhanced Diagnostic Test. |
| Check For Aerated Oil | GO to DIAGNOSTIC SUBROUTINES - 6.0L DIESEL , Performance Diagnostic Procedures. PERFORM Oil Aeration Test. |