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Home >> Ford >> 2000 >> Contour SE, 2.0 3, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 732 (Four Wheel Drive Systems) >> Disassembly And Assembly >> Transfer Case - Electronic Shift >> Item 24: Clutch Pack Assembly Disassembly Note

Item 24: Clutch Pack Assembly Disassembly Note

WARNING: This page is about a different car, the 2004 Mercury Mountaineer and 2004 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: When removing or installing the clutch pack assembly, do not separate the clutch pack assembly. Keep tension on the clutch pack upon removal. Set the clutch pack assembly on the bench in the same position as it was located in the transfer case. The thrust washer in the lower clutch pack uses tabs to hold it into place. If the thrust washer is not in place, a transfer case clearance problem can occur.
    Fig 1: Removing Clutch Pack Assembly
    G03182459Courtesy of FORD MOTOR CO.
  1. Remove the clutch pack assembly.