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Section 729 (Engine - 6.0L Diesel - F250-F550 Super Duty): Installation: Engine: Installation

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

    All vehicles 

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Raise the engine high enough to clear the No. 1 crossmember, then position the engine into the vehicle.
    Fig 1: Raising Engine
    G03900191Courtesy of FORD MOTOR CO.

    3. Vehicles with automatic transmission 

  3. Align the torque converter studs with the holes in the engine flywheel, then lower the engine onto the engine mount towers.

    4. Vehicles with manual transmission 

  4. Lower the engine onto the engine mount towers.

    5. All vehicles 

  5. Remove the Heavy Duty Floor Crane and the Diesel Engine Lifting Bracket.

    6. Vehicles with automatic transmission 

  6. Remove the transmission jack.
  7. Install the transmission-to-engine mounting bolts.
    Fig 2: Installing Transmission-To-Engine Mounting Bolts
    G03900192Courtesy of FORD MOTOR CO.
  8. Install the new torque converter-to-flywheel retaining nuts.
    Fig 3: Installing New Torque Converter-To-Flywheel Retaining Nuts
    G03900193Courtesy of FORD MOTOR CO.
  9. Install the flywheel housing cover.
    Fig 4: Installing Flywheel Housing Cover
    G03900194Courtesy of FORD MOTOR CO.

    10. All vehicles 

    NOTE: LH shown, RH similar.
    Fig 5: Installing LH And RH Side Engine Mount Nuts
    G03900195Courtesy of FORD MOTOR CO.
  10. Install the LH and RH side engine mount retaining nuts.
  11. Remove the engine lifting eye from the right side cylinder head.
    Fig 6: Removing Engine Lifting Eye
    G03900196Courtesy of FORD MOTOR CO.
  12. Install the manufacturer's lifting bracket.
    Fig 7: Installing Manufacturer'S Lifting Bracket
    G03900197Courtesy of FORD MOTOR CO.
  13. Remove the two engine lift adapters.
    Fig 8: Removing Engine Lift Adapters
    G03900198Courtesy of FORD MOTOR CO.
    14. NOTE: Position back the starter wiring and block heater harness.
    Fig 9: Installing Transmission Cooler Tube Bracket Nut
    G03900199Courtesy of FORD MOTOR CO.
  14. Install the transmission cooler tube bracket and nut.
  15. Install the left rear valve cover stud.
    Fig 10: Installing Left Rear Valve Cover Stud
    G03900200Courtesy of FORD MOTOR CO.
    16. NOTE: To aid in installation, make sure the turbocharger Marmon clamp stud is positioned towards the drivers side.
    Fig 11: Positioning Turbocharger Adapter Pipe
    G03900201Courtesy of FORD MOTOR CO.
  16. Position the turbocharger adapter pipe.
    17. NOTE: Left side shown, right side similar.
    NOTE: Use a half-moon wrench to aid in accessing the fasteners.
    NOTE: Apply anti-seize lubricant to the threads prior to installing the bolts.
    Fig 12: Identifying Adapter Pipe Bolts
    G03899293Courtesy of FORD MOTOR CO.
  17. Loosely install the bolts for the turbocharger adapter pipe.
  18. Install the starter if needed.
    Fig 13: Installing Starter
    G03900203Courtesy of FORD MOTOR CO.
  19. Connect the starter wiring and install the solenoid cap.
    Fig 14: Connecting Starter Wiring
    G03900204Courtesy of FORD MOTOR CO.
  20. Connect the block heater electrical connector.
    Fig 15: Identifying Block Heater Electrical Connector
    G03887446Courtesy of FORD MOTOR CO.
  21. Connect the ground strap on the right head and install the bolt.
    Fig 16: Connecting Ground Strap
    G03900206Courtesy of FORD MOTOR CO.

    22. Vehicles with automatic transmission 

  22. Install the automatic transmission fluid indicator and tube.
    Fig 17: Installing Automatic Transmission Fluid Indicator And Tube
    G03900207Courtesy of FORD MOTOR CO.

    23. All vehicles 

  23. Position the engine wiring harness back. Connect the crankshaft position (CKP) sensor electrical connector and wiring retainers.
    Fig 18: Locating CKP Sensor Electrical Connector
    G03888387Courtesy of FORD MOTOR CO.

    24. Vehicles with A/C 

  24. Position the A/C accumulator line and install the nut.
    Fig 19: Positioning A/C Accumulator Line
    G03900209Courtesy of FORD MOTOR CO.
  25. Install the A/C compressor.
    Fig 20: Installing A/C Compressor
    G03900210Courtesy of FORD MOTOR CO.
  26. Connect the A/C high pressure switch and the clutch electrical connectors.
    Fig 21: Connecting A/C High Pressure Switch
    G03900211Courtesy of FORD MOTOR CO.
    27. NOTE: Late build shown, early build similar.
    Fig 22: Connecting RH Glow Plug Electrical Connector
    G03900212Courtesy of FORD MOTOR CO.
  27. Connect the RH glow plug electrical connector.

    28. All vehicles 

  28. Install the nuts and the glow plug controller.
    Fig 23: Installing Nuts And Glow Plug Controller
    G03900213Courtesy of FORD MOTOR CO.
    29. NOTE: Late build shown, early build similar.
    Fig 24: Connecting Glow Plug Module Electrical Connectors
    G03900214Courtesy of FORD MOTOR CO.
  29. Connect the glow plug module electrical connectors.
  30. Connect the wiring retainers to the studs.
    Fig 25: Connecting Wiring Retainers To Studs
    G03900215Courtesy of FORD MOTOR CO.
  31. Connect the ground cable and the ground stud.
    Fig 26: Connecting Ground Cable Ground Stud
    G03900216Courtesy of FORD MOTOR CO.
  32. Install the battery cable bracket and the nut, and install the RH standoff for the stator.
    Fig 27: Installing Battery Cable Bracket And Nut
    G03900217Courtesy of FORD MOTOR CO.
    33. NOTE: The lower bolts need to be installed evenly.
    Fig 28: Positioning Power Steering Pump
    G03900218Courtesy of FORD MOTOR CO.
  33. Position the power steering pump and install the lower bolts, and install the LH standoff for the stator.
  34. Install the power steering pump upper bolts.
    Fig 29: Installing Power Steering Pump Upper Bolts
    G03900219Courtesy of FORD MOTOR CO.
  35. Connect the fuel lines and install the clips. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION .
    Fig 30: Connecting Fuel Lines
    G03900220Courtesy of FORD MOTOR CO.
    36. NOTE: The intake manifold gaskets can be reused if not damaged.
    Fig 31: Installing Intake Manifold Gaskets
    G03900221Courtesy of FORD MOTOR CO.
  36. Install the intake manifold gaskets.
  37. Install the intake manifold and loosely install the bolts.
  38. Tighten the bolts in the following sequence.
    1. Loosely install the bolts. Tighten bolts to 9-16 to 11 N.m (8 lb-ft).
    2. Tighten all bolts to 11 N.m (8 lb-ft) in the sequence shown.
    Fig 32: Tightening Bolts In Sequence
    G03900222Courtesy of FORD MOTOR CO.
    39. NOTE: Do not tighten the clamp at this time.
    Fig 33: Installing EGR Cooler V-Clamp
    G03900223Courtesy of FORD MOTOR CO.
  39. Install the gasket and loosely install the EGR cooler V-clamp.
  40. Slide the EGR cooler hose up and rotate flat to lock.
    Fig 34: Sliding EGR Cooler Hose Up
    G03900224Courtesy of FORD MOTOR CO.
  41. Install the turbocharger heat shield and the nuts.
    Fig 35: Installing Turbocharger Heat Shield Nuts
    G03900225Courtesy of FORD MOTOR CO.
  42. Install the fuel line.
    • Install new sealing washers.
    • Install the fuel line.
    • Install the banjo fitting and the bolt.
    Fig 36: Installing Fuel Line
    G03900226Courtesy of FORD MOTOR CO.
  43. Install the oil filter return tube and bolt.
    • On new oil filter return tubes, tighten to 6 N.m (53 lb-in).
    • On used oil filter return tubes, tighten to 3 N.m (27 lb-in).
    Fig 37: Locating Oil Filter Return Tube Bolt
    G04519770Courtesy of FORD MOTOR CO.
    44. NOTE: Install a new filter.
    Fig 38: Installing Oil Filter Bolts
    G03900228Courtesy of FORD MOTOR CO.
  44. Install the oil filter and the four bolts.
  45. Connect the fuel line fittings.
    Fig 39: Connecting Fuel Line Fittings
    G03900229Courtesy of FORD MOTOR CO.
  46. Position the ground wire and install the retaining nut. Connect the eight fuel injector electrical connectors.
    Fig 40: Positioning Ground Wire
    G03900230Courtesy of FORD MOTOR CO.
  47. Position the engine wiring harness and connect the CMP sensor electrical connector.
    Fig 41: Locating Camshaft Position Sensor Electrical Connector
    G03888384Courtesy of FORD MOTOR CO.
  48. Connect the retaining clip and exhaust backpressure sensor electrical connector.
    Fig 42: Connecting Retaining Clip And Exhaust Backpressure Sensor Electrical Connector
    G03900232Courtesy of FORD MOTOR CO.
  49. Connect the wiring retainer and the IAT sensor electrical connector.
    Fig 43: Connecting Wiring Retainer And IAT Sensor Electrical Connector
    G03900233Courtesy of FORD MOTOR CO.
  50. Connect the water temperature sensor and the pin-type retainer.
    Fig 44: Identifying Pin-Type Retainer And Engine Coolant Temperature (ECT) Sensor Electrical Connector
    G03887109Courtesy of FORD MOTOR CO.
  51. Connect the TP sensor electrical connector.
    Fig 45: Connecting TP Sensor Electrical Connector
    G03900235Courtesy of FORD MOTOR CO.
  52. Connect the TP control module electrical connector, if equipped.
    Fig 46: Connecting TP Control Module Electrical Connector
    G03900236Courtesy of FORD MOTOR CO.
  53. Connect the oil temperature sensor electrical connector.
    Fig 47: Connecting Oil Temperature Sensor Electrical Connector
    G03900237Courtesy of FORD MOTOR CO.
  54. Connect the oil pressure sensor electrical connector.
    Fig 48: Connecting Oil Pressure Sensor Electrical Connector
    G03900238Courtesy of FORD MOTOR CO.
  55. Connect the EGR valve electrical connector.
    Fig 49: Connecting EGR Valve Electrical Connector
    G03900239Courtesy of FORD MOTOR CO.
  56. Connect the wiring retainer, injector pressure regulator and ICP sensor electrical connectors.
    Fig 50: Connecting Wiring Retainer
    G03900240Courtesy of FORD MOTOR CO.
  57. Connect the 12-pin and 8-pin electrical connectors.
    Fig 51: Connecting 12-Pin And 8-Pin Electrical Connectors
    G03900241Courtesy of FORD MOTOR CO.
  58. Connect the PCM electrical connector.
    Fig 52: Connecting PCM Electrical Connector
    G03900242Courtesy of FORD MOTOR CO.
    59. NOTE: Late build shown, early build similar.
    Fig 53: Connecting LH Glow Plug Connector
    G03900243Courtesy of FORD MOTOR CO.
  59. Connect the LH glow plug connector and attach the wire retainer.
  60. Connect the engine coolant vent hose and clamp.
    Fig 54: Connecting Engine Coolant Vent Hose And Clamp
    G03900244Courtesy of FORD MOTOR CO.
  61. Connect the MAP sensor hose.
    Fig 55: Connecting MAP Sensor Hose
    G03900245Courtesy of FORD MOTOR CO.
    62. NOTE: Install a new O-ring on the heater hose tube.
    Fig 56: Installing Heater Hose Tube Bolts
    G03900246Courtesy of FORD MOTOR CO.
  62. Install the heater hose tube and bolts.
  63. Position the turbocharger outlet pipe.
    Fig 57: Positioning Turbocharger Outlet Pipe
    G03900247Courtesy of FORD MOTOR CO.
  64. Install the bolts and the turbocharger pedestal.
    Fig 58: Installing Turbocharger Pedestal Bolts
    G03900248Courtesy of FORD MOTOR CO.
  65. Install the turbocharger and the turbocharger drain.
    • Install the turbocharger.
    • Apply clean engine oil on the new O-rings before installation drain.
    • Tilt the turbocharger and install the turbocharger drain tube.
    Fig 59: Installing Turbocharger Drain Tube
    G03900249Courtesy of FORD MOTOR CO.
  66. Install the turbocharger rear mounting bolt.
    Fig 60: Installing Turbocharger Rear Mounting Bolt
    G03900250Courtesy of FORD MOTOR CO.
  67. Install the turbocharger front mounting bolts.
    Fig 61: Installing Turbocharger Front Mounting Bolts
    G03900251Courtesy of FORD MOTOR CO.
  68. Install the turbocharger inlet Marmon clamp.
    Fig 62: Installing Turbocharger Inlet Marmon Clamp
    G03900252Courtesy of FORD MOTOR CO.
  69. Position the clamp and tighten to specification.
    Fig 63: Positioning Clamp
    G03900253Courtesy of FORD MOTOR CO.
  70. Install the turbocharger exhaust Marmon clamp.
    Fig 64: Installing Turbocharger Exhaust Marmon Clamp
    G03900254Courtesy of FORD MOTOR CO.
  71. Install the oil feed tube.
    Fig 65: Installing Oil Feed Tube
    G03900255Courtesy of FORD MOTOR CO.
  72. Position the wire retainer and install the bolt.
    Fig 66: Positioning Wire Retainer
    G03900256Courtesy of FORD MOTOR CO.
  73. Prelubricate the oil inlet hole of the turbocharger assembly with clean engine oil and spin the compressor wheel several times to coat the bearing with oil.
  74. Position the oil feed tube and install the bolts.
    • Install a new gasket.
    Fig 67: Installing New Gasket
    G03900257Courtesy of FORD MOTOR CO.
  75. Connect the variable gate turbocharger solenoid electrical connector.
    Fig 68: Locating Turbocharger Variable Vane Hydraulic Control Valve Electrical Connector
    G03888435Courtesy of FORD MOTOR CO.
  76. Position the wiring harness and connect the pushpins.
    Fig 69: Positioning Wiring Harness
    G03900259Courtesy of FORD MOTOR CO.
  77. Install the pushpins.
    Fig 70: Installing Pushpins
    G03900260Courtesy of FORD MOTOR CO.
    78. NOTE: Late build shown, early build similar.
    Fig 71: Installing Fuel Injection Control Module Mounting Bracket
    G03900261Courtesy of FORD MOTOR CO.
  78. Install the fuel injection control module mounting bracket.
  79. Connect the fuel injection control module electrical connectors.
    Fig 72: Connecting Fuel Injection Control Module Electrical Connectors
    G03900262Courtesy of FORD MOTOR CO.
  80. Install the fuel injection control module.
    • Install the control module bolts.
    • Install the module-to-intake tube bracket.
    Fig 73: Installing Fuel Injection Control Module
    G03900263Courtesy of FORD MOTOR CO.
  81. Install the turbocharger intake tube and the bolts.
    Fig 74: Installing Turbocharger Intake Tube Bolts
    G03900264Courtesy of FORD MOTOR CO.
  82. Tighten the clamp at the turbocharger.
    Fig 75: Tightening Clamp Turbocharger
    G03900265Courtesy of FORD MOTOR CO.
  83. Install the generator and the three bolts.
    Fig 76: Installing Generator Bolts
    G03900266Courtesy of FORD MOTOR CO.
  84. Connect the generator B+ wire land electrical connector and position the boot back.
    Fig 77: Connecting Generator B+ Wire Land Electrical Connector
    G03900267Courtesy of FORD MOTOR CO.
  85. Install the accessory drive belt.
    Fig 78: Rotating Accessory Drive Belt Tensioner
    G03906750Courtesy of FORD MOTOR CO.
  86. Install the upper radiator hose.
    Fig 79: Installing Upper Radiator Hose
    G03900269Courtesy of FORD MOTOR CO.
  87. Install the lower radiator hose and clamp.
    Fig 80: Installing Lower Radiator Hose Clamp
    G03900270Courtesy of FORD MOTOR CO.
  88. Connect the heater hose at the coolant pump.
    Fig 81: Connecting Heater Hose Coolant Pump
    G03900271Courtesy of FORD MOTOR CO.
  89. Install the bolts and the degas bottle.
    Fig 82: Installing Degas Bottle Bolts
    G03900272Courtesy of FORD MOTOR CO.
  90. Connect the degas bottle supply hose.
    Fig 83: Connecting Degas Bottle Supply Hose
    G03900273Courtesy of FORD MOTOR CO.
  91. Connect the engine vent hose and radiator overflow hose.
    Fig 84: Connecting Engine Vent Hose
    G03900274Courtesy of FORD MOTOR CO.
  92. Install the bolts and the battery tray.
    Fig 85: Installing Battery Tray Bolts
    G03900275Courtesy of FORD MOTOR CO.
  93. Install the LH battery.
    CAUTION: Be sure the battery cover is reinstalled to avoid premature battery failure.
  94. Install the bolt and the battery hold-down clamp.
    Fig 86: Installing Bolt Battery Hold-Down Clamp
    G03900276Courtesy of FORD MOTOR CO.
  95. Install the battery cover.
    Fig 87: Installing Battery Cover
    G03900277Courtesy of FORD MOTOR CO.
  96. Install the transmission oil cooler.
    Fig 88: Installing Transmission Oil Cooler
    G03900278Courtesy of FORD MOTOR CO.
  97. Connect the transmission cooler hoses.
    Fig 89: Connecting Transmission Cooler Hoses
    G03900279Courtesy of FORD MOTOR CO.
  98. Position and install the power steering cooler and bolts.
    Fig 90: Installing Power Steering Cooler Bolts
    G03900280Courtesy of FORD MOTOR CO.
  99. Install the bumper.
    • Install the front bolts (two on each side).
    • Install the rear supporting bolts (one on each side).
  100. Install the radiator support bracket retaining bolts.
    Fig 91: Installing Radiator Support Bracket Retaining Bolts
    G03900281Courtesy of FORD MOTOR CO.
  101. Connect the left side battery cable to the radiator grille support.
    Fig 92: Connecting Left Side Battery Cable
    G03900282Courtesy of FORD MOTOR CO.
  102. Position the cable back and tighten the nut.
    Fig 93: Tightening Nuts
    G03900283Courtesy of FORD MOTOR CO.
  103. Install the radiator grille opening panel reinforcement and retaining bolts.
    Fig 94: Installing Radiator Grille Opening Panel Reinforcement
    G03900284Courtesy of FORD MOTOR CO.
  104. Install the three air deflector pin-type retainers and the air temperature sensor.
    Fig 95: Installing Air Deflector Pin-Type Retainers
    G03900285Courtesy of FORD MOTOR CO.
  105. Install the air deflector pushpins to the left rear air deflector.
    Fig 96: Installing Air Deflector Pushpins
    G03900286Courtesy of FORD MOTOR CO.
  106. Install the air deflector pushpins to the right rear air deflector.
    Fig 97: Installing Air Deflector Pushpins
    G03900287Courtesy of FORD MOTOR CO.
  107. Install the left side air deflector pushpin and hood latch cable clip.
    Fig 98: Installing Left Side Air Deflector Pushpin And Hood Latch Cable Clip
    G03900288Courtesy of FORD MOTOR CO.
  108. Place in the A/C condenser core.
    • Install new O-ring seals lubricated in clean PAG oil.
    • Lubricate the refrigerant system with the correct amount of clean PAG oil. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION .
    Fig 99: Placing In A/C Condenser Core
    G03900289Courtesy of FORD MOTOR CO.
  109. Install the RH and LH A/C condenser core mounting brackets.
    Fig 100: Installing RH And LH A/C Condenser Core Mounting Brackets
    G03900290Courtesy of FORD MOTOR CO.
  110. Position and install the hood latch.
    Fig 101: Installing Hood Latch
    G03900291Courtesy of FORD MOTOR CO.
  111. Connect the A/C condenser core inlet and outlet lines.
    Fig 102: Connecting A/C Condenser Core Inlet And Outlet Lines
    G03900292Courtesy of FORD MOTOR CO.
  112. Install the air deflector.
    Fig 103: Installing Air Deflector
    G03900293Courtesy of FORD MOTOR CO.
  113. Install the radiator grille.
    1. Connect the lower clips on the radiator grille.
    2. Install the screws.
    Fig 104: Installing Radiator Grille
    G03900294Courtesy of FORD MOTOR CO.
  114. Install the parking lamp assemblies. For additional information, refer to EXTERIOR LIGHTING .

    115. All vehicles 

  115. Install the charge air cooler.
    • Install the charge air cooler.
    • Install the two studs.
    • Install the wire retainers.
    Fig 105: Installing Wire Retainers
    G03900295Courtesy of FORD MOTOR CO.
    116. NOTE: Both the inlet and outlet ducts are installed the same way. Only the outlet duct is shown.
    Fig 106: Installing Inlet And Outlet Ducts
    G03900296Courtesy of FORD MOTOR CO.
  116. Install the inlet and outlet ducts to the charge air cooler and tighten the clamps.
  117. Install the stator and the stator bolts.
    Fig 107: Installing Stator And Stator Bolts
    G03900297Courtesy of FORD MOTOR CO.
  118. Install the cooling fan.
    119. NOTE: Use a hole in the fan hub to prevent the fan from turning.
    Fig 108: Tightening Cooling Fan And Clutch
    G03900298Courtesy of FORD MOTOR CO.
  119. Using the special tool, tighten the cooling fan and clutch.
  120. Install the radiator assembly.
  121. Install the radiator support brackets.
    Fig 109: Installing Radiator Support Brackets
    G03900299Courtesy of FORD MOTOR CO.
  122. Connect the transmission cooler tubes.
    Fig 110: Connecting Transmission Cooler Tubes
    G03900300Courtesy of FORD MOTOR CO.
  123. Connect the lower radiator hose.
    Fig 111: Connecting Lower Radiator Hose
    G03900301Courtesy of FORD MOTOR CO.
    124. NOTE: Use a half-moon wrench to aid in accessing the fasteners.
    Fig 112: Using A Half-Moon Wrench To Aid In Accessing Fasteners
    G03900302Courtesy of FORD MOTOR CO.
  124. Make sure the exhaust inlet pipe is correctly aligned to the exhaust manifolds. Using hand tools, alternately tighten the nuts to draw the pipe to the exhaust manifold. There should be a equal gap spacing between the pipe flange and the exhaust manifold flange at both the top and bottom bolts.
    125. NOTE: LH side shown, RH side similar.
    Fig 113: Tightening Exhaust Inlet Pipe-To-Exhaust Manifold Nuts
    G03900303Courtesy of FORD MOTOR CO.
  125. Alternately tighten the exhaust inlet pipe-to-exhaust manifold nuts to specification.
  126. Install the air cleaner assembly. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING .
  127. Connect the upper radiator hose and the radiator overflow hose.
    Fig 114: Connecting Upper Radiator Hose And Radiator Overflow Hose
    G03900304Courtesy of FORD MOTOR CO.
    128. NOTE: Engine side shown, charge air cooler side similar. After installing the tube, tighten both sides to specification.
    Fig 115: Installing Charge Air Cooler-To-Engine Tube
    G03900305Courtesy of FORD MOTOR CO.
  128. Install the charge air cooler-to-engine tube.
    129. NOTE: Engine side shown, charge air cooler side similar. After installing the tube, tighten both sides to specification.
    Fig 116: Installing Turbocharger-To-Charge Air Cooler Tube
    G03900306Courtesy of FORD MOTOR CO.
  129. Install the turbocharger-to-charge air cooler tube.
  130. Install the nine pin-type retainers and remove the sight shield.
    Fig 117: Identifying Pin-Type Retainers
    G03899450Courtesy of FORD MOTOR CO.

    131. Vehicles with manual transmission 

  131. Install the clutch assembly. For additional information, refer to CLUTCH .
  132. Install the transmission. For additional information, refer to MANUAL TRANSAXLE/TRANSMISSION - ZF 6 SPEED .

    133. All vehicles 

  133. Connect the LH and RH battery cables. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  134. Fill the motor with clean engine oil.
  135. Fill the cooling system. For additional information, refer to ENGINE COOLING .

    136. Vehicles with A/C 

  136. Evacuate, leak test and charge the refrigerant system. For additional information, refer to CLIMATE CONTROL SYSTEM-GENERAL INFORMATION .

    137. Vehicles with automatic transmission 

  137. Check and fill the automatic transmission.

    138. All vehicles 

  138. Cycle the key 3 times prior to starting the vehicle to avoid the possibility of air lock in the fuel system.
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