Hublock Operation
WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
The 4X4 ESOF system uses timed vacuum sequences to lock and unlock the wheel ends. A high vacuum level is used to engage the hublocks, and a lower vacuum level is used to disengage the hublocks, after which the vacuum is released and the hublock holds itself in the proper mode. The vacuum signals are supplied to the hublocks by system components, including the 4WD control module, wiring harness, solenoid, vacuum harness and vacuum seals. As the first step in service, eliminate such obvious items as loose wiring connecting, loose vacuum connections, or damaged vacuum lines.