Countershaft and Bearing: Disassembly

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Using the special tools, remove the front countershaft bearing.

Fig 1: Removing Front Countershaft Bearing
Courtesy of FORD MOTOR CO.
Using the special tools, remove the rear countershaft bearing.

Fig 2: Removing Rear Countershaft Bearing
Courtesy of FORD MOTOR CO.
Inspect the countershaft and bearings for wear or damage. Install new components as necessary. Refer to MANUAL TRANSAXLE/TRANSMISSION AND CLUTCH - GENERAL INFORMATION .
- Always install new bearings and cups as a set. Do not install one without the other.
  
  Fig 3: Inspecting Countershaft And Bearings
  Courtesy of FORD MOTOR CO.

CAUTION: To prevent damage, do not heat the countershaft middle bearing or the countershaft front bearing higher than 150°C (300°F) maximum.

New or original components should be heated in advance of the assembly procedure. Heating the specified components will ease the assembly process. Place the countershaft middle bearing and the countershaft front bearing into the Gear/Bearing Heater.