Forward Clutch Assembly: Disassembly

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Soak all friction clutch plates in clean automatic transmission fluid.

Remove and discard the two seals and remove the No. 7 thrust washer.

Fig 1: Removing Two Seals And Thrust Washer
Courtesy of FORD MOTOR CO.
Remove the No. 8 forward clutch thrust bearing.

Fig 2: Removing Forward Clutch Thrust Bearing
Courtesy of FORD MOTOR CO.
Remove the snap ring and the forward clutch plates.

Fig 3: Removing Snap Ring And Forward Clutch Plates
Courtesy of FORD MOTOR CO.
Using the special tools, remove the snap ring.

Fig 4: Removing Snap Ring
Courtesy of FORD MOTOR CO.

NOTE: Note the orientation of the return spring.

Fig 5: Identifying Orientation Of Return Spring

Courtesy of FORD MOTOR CO.

Remove the forward clutch balance piston and the return spring. Discard the forward clutch balance piston.
Remove and discard the forward clutch piston.

Fig 6: Removing Forward Clutch Piston
Courtesy of FORD MOTOR CO.
Clean and inspect all components for damage.