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Home >> Ford >> 2000 >> Contour SE, 2.0 3, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 665 (Automatic Transmission - 4R100 - Excursion & F250-F550 Super Duty) >> Disassembly & Assembly Of Subassemblies >> Overdrive Ring Gear & Center Shaft Assembly >> Assembly

Overdrive Ring Gear & Center Shaft Assembly: Assembly

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the overdrive center shaft.
    Fig 1: Installing Overdrive Center Shaft
    G02775208Courtesy of FORD MOTOR CO.
    2. CAUTION: Make sure that the retaining ring is fully seated in the ring gear groove or transmission failure could occur.
    NOTE: The retaining ring is used to hold the center shaft in the ring gear.
    Fig 2: Installing Wavy Retaining Ring
    G02775209Courtesy of FORD MOTOR CO.
  2. Install the wavy retaining ring.
    3. NOTE: Make sure the bearing outer lip faces the rear of the overdrive planet assembly.
    Fig 3: Installing Overdrive Planet Thrust Bearing Assembly
    G02775210Courtesy of FORD MOTOR CO.
  3. Install the No. 4 overdrive planet thrust bearing assembly.
    4. CAUTION: The input shaft and overdrive planet assembly are repaired as mating components.
    NOTE: The planet assemblies are model-dependent.
    Fig 4: Installing Overdrive Planet Assembly
    G02775211Courtesy of FORD MOTOR CO.
  4. Install the overdrive planet assembly.
  5. Install the No. 3 overdrive overrunning clutch thrust washer. Make sure that the tab on the backside is locked down in place on the planet assembly.
    Fig 5: Installing Overdrive Overrunning Clutch Thrust Washer
    G02775212Courtesy of FORD MOTOR CO.
  6. Install the retaining ring.
    1. Install the overdrive one-way clutch outer race with the beveled edge facing up.
    2. Install the retaining ring; make sure that the ring is fully seated.
      Fig 6: Installing Retaining Ring Make Sure Ring
      G02775213Courtesy of FORD MOTOR CO.
    7. NOTE: Lightly lubricate the thrust bearing with petroleum jelly to hold it in place during assembly.
    NOTE: The inner bearing race lip must face upward.
    Fig 7: Installing Overdrive Center Shaft Thrust Bearing Assembly
    G02775214Courtesy of FORD MOTOR CO.
  7. Install the No. 5 overdrive center shaft thrust bearing assembly.
    8. CAUTION: Do not damage the overdrive one-way clutch or damage to the transmission may occur.
    NOTE: When the overdrive center shaft is correctly assembled, the overdrive center shaft and the ring gear should rotate counterclockwise and lock when rotated clockwise.
    Fig 8: Assembling Overdrive Center Shaft
    G02775215Courtesy of FORD MOTOR CO.
  8. Assemble the overdrive center shaft assembly into the coast clutch cylinder.
    9. NOTE: The number of plates are model-dependent.
    Fig 9: Installing Clutch Pack And Pressure Plate
    G02775216Courtesy of FORD MOTOR CO.
  9. Install the clutch pack and pressure plate.
  10. Install the retaining ring, make sure that the ring is fully seated.
    Fig 10: Installing Retaining Ring
    G02775217Courtesy of FORD MOTOR CO.
    11. CAUTION: Not using the special tool can cause damage to the overdrive one-way clutch assembly.
    Fig 11: Installing Special Tool For Use During Assembly
    G02775218Courtesy of FORD MOTOR CO.
  11. Install the special tool for use during assembly.
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