Throttle Body - Spacer: Installation

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Install the TB spacer.
1. Install a new TB spacer gasket.
2. Position the TB spacer.
3. Install the four bolts in two stages.
  - Stage 1: Tighten the bolts to 9 Nm (80 lb-in).
  - Stage 2: Tighten an additional 90 degrees.
    
    Fig 1: Installing TB Spacer
    Courtesy of FORD MOTOR CO.
Connect the TP sensor electrical connector.

Fig 2: Connecting TP Sensor Electrical Connector
Courtesy of FORD MOTOR CO.
Connect the hose and electrical connector to the IAC valve.

Fig 3: Connecting Hose And Electrical Connector To IAC Valve
Courtesy of FORD MOTOR CO.
Connect the vacuum hose to the throttle body (TB).

Fig 4: Connecting Vacuum Hose To Throttle Body (TB)
Courtesy of FORD MOTOR CO.
Connect the heated PCV coolant hoses.

Fig 5: Connecting Heated PCV Coolant Hoses
Courtesy of FORD MOTOR CO.
Connect the positive crankcase ventilation (PCV) tube and the vacuum hoses.

Fig 6: Connecting Positive Crankcase Ventilation (PCV) Tube And Vacuum Hoses
Courtesy of FORD MOTOR CO.
Install the accelerator cable bracket.
1. Position the accelerator cable bracket.
2. Install the bolts.
  
  Fig 7: Installing Accelerator Cable Bracket
  Courtesy of FORD MOTOR CO.
Connect the accelerator cable.
1. Connect the speed control actuator.
2. Connect the accelerator cable.
3. Install the acceleration control return spring.
  
  Fig 8: Connecting Accelerator Cable
  Courtesy of FORD MOTOR CO.
Fill and bleed the engine cooling system. Refer to ENGINE COOLING .
Install the air cleaner outlet tube and the accelerator cable splash shield. Refer to INTAKE AIR DISTRIBUTION & FILTERING .
Connect the battery ground cable. Refer to BATTERY, MOUNTING AND CABLES .