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Water Pump - Gasoline Engines: Installation

WARNING: This page is about a different car, the 2004 Ford Pickup, 2004 Ford F550 Super Duty, 2004 Ford F450 Super Duty, 2004 Ford Excursion, and 2004 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Vehicle cooling systems are filled with Motorcraft Premium Gold Engine Coolant. Do not mix coolant types.
  1. Install the coolant pump.
    1. Lubricate the new O-ring seal using engine coolant and install the O-ring seal onto the coolant pump.
    2. Position the coolant pump into the engine block.
    3. Install the bolts.
      Fig 1: Installing Bolts
      G02772984Courtesy of FORD MOTOR CO.
  2. Position the pulley onto the coolant pump and install the bolts.
    Fig 2: Positioning Pulley Onto Coolant Pump
    G02772985Courtesy of FORD MOTOR CO.
  3. Install the accessory drive belt. Refer to SPECIFICATIONS & DRIVE BELT ROUTING .
  4. Install the fan and fan clutch. Refer to COOLING FAN - BLADE, CLUTCH AND SHROUD, 5.4L, 6.8L .
  5. Refill the cooling system. Refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING .